Tag Archives: fiber laser machine

China high quality Competitive Price Fiber Laser Aluminum Carbon Steel Cutting Machine with Great quality

Product Description

Competitive Price Fiber Laser Aluminum Carbon Steel Cutting Machine

RJ Fiber Laser Cutting Machine is equipped with ZheJiang industrial level HIWIN rail and YYC rack, Japanese servo motors and flange output planetary reducer, guaranteeing the machine with robust performance and long lifetime more than 10 years.

 

Competitive Price Fiber Laser Aluminum Carbon Steel Cutting Machine
Model RJ-3015HT/4571HT/6571HT
Working Size 3050*1530mm/4050*2000mm/6050*2000mmmm
Rotary Length 3000mm/6000mm
Rotary Diameter 15-215mm
Laser Type Standard Raycus(Optional Imported Optical Fiber Laser Generator)
Laser Power 1000W-6000W
Laser Wavelength 1070±10nm
Cutting Thickness 0-20mm
Max. Cutting Speed 70m/min
Positioning Accuracy ±0.03
Repeat Positioning Accuracy ±0.03
Max. Acceleration 1.2G
Driving System Japan CZPT Servo motor and drivers
Cooling System water cooling
Working Voltage AC220V/110V±10% 50Hz/60Hz AC380V 3PH 50Hz/60Hz
The working area and laser power can be customized according to customer’s needs.

 

Fiber Laser Cutting Machine applied in sheet metal processing, die-cutting, electronic, electrical appliance, aviation, mechanical, elevator, cars, steamer, cutting tool, subway accessories, petroleum machinery, food machinery, craft gifts, tools processing, decoration, advertisement, metal external processing and other manufacturers.
High Productivity Metal Fiber Laser Cutting Machine specially used for cutting 0.5-30mm carbon steel sheets(pipes), 0.5-15mm stainless steel sheets, galvanized steel(pipes), electrolytic zinc-coated steel sheet(pipes), silicon steel (pipes) and other kinds of thin metal sheets and pipes. Range of pipe diameters: 20-220mm.

HangZhou Ruijie Fiber Laser Cutting Machine adopts international advanced 500w/1000w/2000w/3000w power fiber laser from IPG, or Raycus from China, imported high precision ball screw, linear CZPT way and other high efficient and high precise drive mechanism.

The precise CNC fiber laser cutting machine integrates imported servo motor with advanced CNC system, is high new tech product with a collection made of laser cutting, precise machinery, CNC technology, and other subjects. It is applied for cutting and shaping of carton steel plate, stainless steel plate, aluminum plate and other metal materials. With high speed, high precision, high efficiency, high cost performance and other features, it’s the first choice in cutting machines for industries metal processing.

Relaying on cooperative R&D and promoting high-tech, high quality products, Ruijie has been committed to researching and manufacturing CNC products in the filed of laser, advertising and wood router. With the striving spirit of determination and sharing, and the service aim of prestige first, service first, Ruijie is developing steadily and sustainably.

Packaging: Laser Cutting Machine will be packed by 2 layers. First the plastic air bubble wrap the machine, product the Laser Cutting Machine from be scratched or other unexpected damage, the wrapped product will be packed in plywood case.

Shipping: ZheJiang , HangZhou, ZheJiang , HangZhou, HangZhou, etc. We accept land, air, sea transport and international multimodal transport.

We have 20-years professional focused on laser cutting machine and service more than 150 countries and areas. As the sale in China, our products exports around the world including Southeast, Middle East, Africa, European and U.S.A.

1. 24 months quality guaranty, the machine with main parts(excluding the consumables) shall be changed free of charge, if there is any problem during the warranty period.
2. Lifetime maintenance free of charge.
3. Free training course at our plant.
4. We will provide the consumable parts at an agency price when you need replacement.
5. 24 hours on line service each day, free technical support.
6. Machine has been adjusted before delivery.
7. Our staff can be sent to your company to install or adjust if necessary.

FAQ:
Q1: How long is the warranty time of the machine?
A1: 1 year.

Q2: What is the delivery time of the machine?
A2: 17 working days after receive the deposit.

Q3: Does the company provide OEM services?
A3: Yes, our company provide OEM services and we have 20 years experienced.

Q4: Do you accept an exclusive national sales agent?
A4: We accept and we are also looking for distributors around the world.

Q5: How to provide after sales service?
A5: When you buy our machine, we can train you free in our factory or we can send engineer to your factory give you a 7 days training, so you can quickly put the machine into service. The training included: to Learn the basic operation engraving machine, to understand the use of various functions of carving machine, to maintain normal running of the engraving machine operation. We can provide 1 year free on-site maintenance service and long-term maintenance service.

Q6: How to transport and how long is the transportation time?
A6: CZPT Shipping, Air Shipping, Courier Shipping.

 

Different parts of the drive shaft

The driveshaft is the flexible rod that transmits torque between the transmission and the differential. The term drive shaft may also refer to a cardan shaft, a transmission shaft or a propeller shaft. Parts of the drive shaft are varied and include:
The driveshaft is a flexible rod that transmits torque from the transmission to the differential

When the driveshaft in your car starts to fail, you should seek professional help as soon as possible to fix the problem. A damaged driveshaft can often be heard. This noise sounds like “tak tak” and is usually more pronounced during sharp turns. However, if you can’t hear the noise while driving, you can check the condition of the car yourself.
The drive shaft is an important part of the automobile transmission system. It transfers torque from the transmission to the differential, which then transfers it to the wheels. The system is complex, but still critical to the proper functioning of the car. It is the flexible rod that connects all other parts of the drivetrain. The driveshaft is the most important part of the drivetrain, and understanding its function will make it easier for you to properly maintain your car.
Driveshafts are used in different vehicles, including front-wheel drive, four-wheel drive, and front-engine rear-wheel drive. Drive shafts are also used in motorcycles, locomotives and ships. Common front-engine, rear-wheel drive vehicle configurations are shown below. The type of tube used depends on the size, speed and strength of the drive shaft.
The output shaft is also supported by the output link, which has 2 identical supports. The upper part of the drive module supports a large tapered roller bearing, while the opposite flange end is supported by a parallel roller bearing. This ensures that the torque transfer between the differentials is efficient. If you want to learn more about car differentials, read this article.
air-compressor

It is also known as cardan shaft, propeller shaft or drive shaft

A propshaft or propshaft is a mechanical component that transmits rotation or torque from an engine or transmission to the front or rear wheels of a vehicle. Because the axes are not directly connected to each other, it must allow relative motion. Because of its role in propelling the vehicle, it is important to understand the components of the driveshaft. Here are some common types.
Isokinetic Joint: This type of joint guarantees that the output speed is the same as the input speed. To achieve this, it must be mounted back-to-back on a plane that bisects the drive angle. Then mount the 2 gimbal joints back-to-back and adjust their relative positions so that the velocity changes at 1 joint are offset by the other joint.
Driveshaft: The driveshaft is the transverse shaft that transmits power to the front wheels. Driveshaft: The driveshaft connects the rear differential to the transmission. The shaft is part of a drive shaft assembly that includes a drive shaft, a slip joint, and a universal joint. This shaft provides rotational torque to the drive shaft.
Dual Cardan Joints: This type of driveshaft uses 2 cardan joints mounted back-to-back. The center yoke replaces the intermediate shaft. For the duplex universal joint to work properly, the angle between the input shaft and the output shaft must be equal. Once aligned, the 2 axes will operate as CV joints. An improved version of the dual gimbal is the Thompson coupling, which offers slightly more efficiency at the cost of added complexity.
air-compressor

It transmits torque at different angles between driveline components

A vehicle’s driveline consists of various components that transmit power from the engine to the wheels. This includes axles, propshafts, CV joints and differentials. Together, these components transmit torque at different angles between driveline components. A car’s powertrain can only function properly if all its components work in harmony. Without these components, power from the engine would stop at the transmission, which is not the case with a car.
The CV driveshaft design provides smoother operation at higher operating angles and extends differential and transfer case life. The assembly’s central pivot point intersects the joint angle and transmits smooth rotational power and surface speed through the drivetrain. In some cases, the C.V. “U” connector. Drive shafts are not the best choice because the joint angles of the “U” joints are often substantially unequal and can cause torsional vibration.
Driveshafts also have different names, including driveshafts. A car’s driveshaft transfers torque from the transmission to the differential, which is then distributed to other driveline components. A power take-off (PTO) shaft is similar to a prop shaft. They transmit mechanical power to connected components. They are critical to the performance of any car. If any of these components are damaged, the entire drivetrain will not function properly.
A car’s powertrain can be complex and difficult to maintain. Adding vibration to the drivetrain can cause premature wear and shorten overall life. This driveshaft tip focuses on driveshaft assembly, operation, and maintenance, and how to troubleshoot any problems that may arise. Adding proper solutions to pain points can extend the life of the driveshaft. If you’re in the market for a new or used car, be sure to read this article.

it consists of several parts

“It consists of several parts” is 1 of 7 small prints. This word consists of 10 letters and is 1 of the hardest words to say. However, it can be explained simply by comparing it to a cow’s kidney. The cocoa bean has several parts, and the inside of the cocoa bean before bursting has distinct lines. This article will discuss the different parts of the cocoa bean and provide a fun way to learn more about the word.
air-compressor

Replacement is expensive

Replacing a car’s driveshaft can be an expensive affair, and it’s not the only part that needs servicing. A damaged drive shaft can also cause other problems. This is why getting estimates from different repair shops is essential. Often, a simple repair is cheaper than replacing the entire unit. Listed below are some tips for saving money when replacing a driveshaft. Listed below are some of the costs associated with repairs:
First, learn how to determine if your vehicle needs a driveshaft replacement. Damaged driveshaft components can cause intermittent or lack of power. Additionally, improperly installed or assembled driveshaft components can cause problems with the daily operation of the car. Whenever you suspect that your car needs a driveshaft repair, seek professional advice. A professional mechanic will have the knowledge and experience needed to properly solve the problem.
Second, know which parts need servicing. Check the u-joint bushing. They should be free of crumbs and not cracked. Also, check the center support bearing. If this part is damaged, the entire drive shaft needs to be replaced. Finally, know which parts to replace. The maintenance cost of the drive shaft is significantly lower than the maintenance cost. Finally, determine if the repaired driveshaft is suitable for your vehicle.
If you suspect your driveshaft needs service, make an appointment with a repair shop as soon as possible. If you are experiencing vibration and rough riding, driveshaft repairs may be the best way to prevent costly repairs in the future. Also, if your car is experiencing unusual noise and vibration, a driveshaft repair may be a quick and easy solution. If you don’t know how to diagnose a problem with your car, you can take it to a mechanic for an appointment and a quote.

China high quality Competitive Price Fiber Laser Aluminum Carbon Steel Cutting Machine with Great qualityChina high quality Competitive Price Fiber Laser Aluminum Carbon Steel Cutting Machine with Great quality

China manufacturer 4kw to 12kw Fiber Laser Cutting Machine Cutter for Thick Metal. near me factory

Product Description

Acme Laser CNC Fiber Laser Cutting machine LP-3015D Exchange platform and Full Cover

MachineDetails

Cutting Capability of IPG

RESONATOR IPG YLS-1KW YLS-2KW YLS-3KW YLS-4KW YLS-6KW
Power (W) 1000 2000 3000 4000 6000
Recommended cooling power (kW) 2,1 4,2 6,4 8,5 12,6
Electrical supply (kW) 3,1 6,1 9,1 12,1 18,2
Maximum sheet thickness:          
Steel (mm) 10 15 20 20 25
Stainless Steel (mm) 4 8 12 15 20
Aluminium (mm) 2 6 12 12 15
Brass (mm) 2 4 6 8 10
Copper (mm) 2 4 6 8 10

Transportation

 
 
APPLICATION
 

Especially for Filing Cabinet, Kitchen ware, refrigerator, car and train cover cabinet, Chassis and Cabinets, rotors and so on production, and material sheet thickness less than 2mm carbon steel, stainless steel, silicon steel, galvanized steel and other metal roll materials. 

Why Choose Fiber Laser for Stainless Steel, Mild Steel and Aluminum, etc., ?
More companies than ever before are investing in fiber lasers. While the automotive industry was undoubtedly the early adopter, this relatively new solution is being snapped up across the board and when you consider the advantages, it’s easy to see why. 

EXTRA SPEED
The sheer speed of fiber laser markers makes them the first choice for customers looking to increase efficiency. They’re the fastest laser marking technology at their wavelength, delivering marking times of less than 1 second for some applications. While older, more established laser technology is available-including diode-pumped solid-state (DPSS) lasers, lamp-pumped lasers, and carbon dioxide (CO2) lasers-none can beat a fiber laser for combined mark speed and quality. 
This means fiber lasers can break new ground. For example, 1 of Laser Lines’ customers is an automotive component manufacturer that needs to mark serial codes exceptionally fast-in under half a second-which wouldn’t be possible with any other type of laser. 

ENERGY EFFECIENCY
Despite being faster, fiber lasers are energy-efficient compared to the alternatives. Not only does this result in reduced power consumption, but it also helps make the system simpler, smaller, and more reliable.
Fiber laser technology uses basic air cooling rather than an additional chiller unit, which would be costly and cumbersome. With many businesses finding both cash and floor space in short supply, compact and efficient fiber laser marking solutions are proving to be the right fit.

LONG LIFE
The life expectancy of a fiber laser far exceeds that of other laser solutions. In fact, the diode module in a fiber laser typically last 3 times longer than other technologies. Most lasers have a life of around 30,000 hours, which typically equates to about 15 years’ use. 
Fiber lasers have an expected life of around 100,000 hours, which means about 45 years’ use. Saying that, will companies still be using the same fiber laser in 45 years? I doubt it! Regardless, this option does deliver an impressive return on investment.

About us

A XIHU (WEST LAKE) DIS. FOR FINDING THE RIGHT LASER CUTTING MACHINE
For most manufacturers, buying an industrial laser cutting machine is a major investment. It’s not just the initial price you pay, but the fact that the purchase will have a great impact on the entire manufacturing process. If the wrong equipment is chosen, you have to live with the decision for quite a long time. It is not unusual to see manufacturers keep a laser for 7 to 10 years.
Do you know the best way to go about purchasing a laser cutting machine? Even if you currently own one, how long ago did you buy it, and what has changed since then?
This CZPT should help you in making a capital purchase decision that will drive your manufacturing operations to new heights.

What’s the Application?

Perhaps the real question is, “Should I even be buying a laser cutting machine?” For many reasons, investing in a different cutting system may make more sense for a company’s manufacturing activities. Investigating all available options can minimize any possible regrets in the future.

Do We Really Need to Invest in Laser Cutting?

A company that doesn’t have a laser cutting machine generally subcontracts the work to 1 or several job shops with that capability. This scenario doesn’t involve a lot of risk and can work if you have some flexibility with lead times.
But there will come that time when you have to ask yourself if it is time for the company to bring laser cutting in-house. This has to be considered even if the business relationship with the subcontractor is great.
How do you know if it is the right time to own a laser? Look at how much you are spending monthly for laser-cut parts. In the words of Henry Ford, “If you need a machine and don’t buy it, then you will ultimately find that you have paid for it and don’t have it.”

What Is the True Cost of Running the Equipment?

With such a large investment, a manufacturer needs to know at what level of efficiency the equipment is operating. You need to know more than just if the machine is running or not running. This is where equipment performance monitoring comes in.
It’s important for you to find out if software can measure the laser cutting machine’s overall equipment efficiency (OEE) in real time. If so, can the software be used for your other laser cutting machines, if you have them, so that you might discover “hidden capacity” where you thought there was none?
With the cost of about 1 percent of the equipment price, monitoring software can provide a 10 to 50 percent productivity gain with paybacks of less than 4 months.
 

What Can Be Done to Make the Purchasing Decision Easier?

Answering these questions and obtaining quotes based on the feedback can be used to narrow down the selection of the supplier of a laser cutting machine to 2 to 3 sources. From there you need to find the right model, ask the right questions during equipment demonstrations, and work toward an acceptable price. Remember, there are many important items to discuss during the final negotiation.
The purchase of such a machine can be an overwhelming task. That’s why it might make sense to join an industry association, such as the Fabricators & Manufacturers Association, to network with manufacturing peers to learn from them, or even seek out the assistance of someone that has been through or is familiar with this type of industrial equipment purchase. Such an effort likely would prove to be worthwhile.

 

What is a drive shaft?

If you notice a clicking noise while driving, it is most likely the driveshaft. An experienced auto mechanic will be able to tell you if the noise is coming from both sides or from 1 side. If it only happens on 1 side, you should check it. If you notice noise on both sides, you should contact a mechanic. In either case, a replacement driveshaft should be easy to find.
air-compressor

The drive shaft is a mechanical part

A driveshaft is a mechanical device that transmits rotation and torque from the engine to the wheels of the vehicle. This component is essential to the operation of any driveline, as the mechanical power from the engine is transmitted to the PTO (power take-off) shaft, which hydraulically transmits that power to connected equipment. Different drive shafts contain different combinations of joints to compensate for changes in shaft length and angle. Some types of drive shafts include connecting shafts, internal constant velocity joints, and external fixed joints. They also contain anti-lock system rings and torsional dampers to prevent overloading the axle or causing the wheels to lock.
Although driveshafts are relatively light, they need to handle a lot of torque. Torque applied to the drive shaft produces torsional and shear stresses. Because they have to withstand torque, these shafts are designed to be lightweight and have little inertia or weight. Therefore, they usually have a joint, coupling or rod between the 2 parts. Components can also be bent to accommodate changes in the distance between them.
The drive shaft can be made from a variety of materials. The most common material for these components is steel, although alloy steels are often used for high-strength applications. Alloy steel, chromium or vanadium are other materials that can be used. The type of material used depends on the application and size of the component. In many cases, metal driveshafts are the most durable and cheapest option. Plastic shafts are used for light duty applications and have different torque levels than metal shafts.

It transfers power from the engine to the wheels

A car’s powertrain consists of an electric motor, transmission, and differential. Each section performs a specific job. In a rear-wheel drive vehicle, the power generated by the engine is transmitted to the rear tires. This arrangement improves braking and handling. The differential controls how much power each wheel receives. The torque of the engine is transferred to the wheels according to its speed.
The transmission transfers power from the engine to the wheels. It is also called “transgender”. Its job is to ensure power is delivered to the wheels. Electric cars cannot drive themselves and require a gearbox to drive forward. It also controls how much power reaches the wheels at any given moment. The transmission is the last part of the power transmission chain. Despite its many names, the transmission is the most complex component of a car’s powertrain.
The driveshaft is a long steel tube that transmits mechanical power from the transmission to the wheels. Cardan joints connect to the drive shaft and provide flexible pivot points. The differential assembly is mounted on the drive shaft, allowing the wheels to turn at different speeds. The differential allows the wheels to turn at different speeds and is very important when cornering. Axles are also important to the performance of the car.

It has a rubber boot that protects it from dust and moisture

To keep this boot in good condition, you should clean it with cold water and a rag. Never place it in the dryer or in direct sunlight. Heat can deteriorate the rubber and cause it to shrink or crack. To prolong the life of your rubber boots, apply rubber conditioner to them regularly. Indigenous peoples in the Amazon region collect latex sap from the bark of rubber trees. Then they put their feet on the fire to solidify the sap.
air-compressor

it has a U-shaped connector

The drive shaft has a U-joint that transfers rotational energy from the engine to the axle. Defective gimbal joints can cause vibrations when the vehicle is in motion. This vibration is often mistaken for a wheel balance problem. Wheel balance problems can cause the vehicle to vibrate while driving, while a U-joint failure can cause the vehicle to vibrate when decelerating and accelerating, and stop when the vehicle is stopped.
The drive shaft is connected to the transmission and differential using a U-joint. It allows for small changes in position between the 2 components. This prevents the differential and transmission from remaining perfectly aligned. The U-joint also allows the drive shaft to be connected unconstrained, allowing the vehicle to move. Its main purpose is to transmit electricity. Of all types of elastic couplings, U-joints are the oldest.
Your vehicle’s U-joints should be inspected at least twice a year, and the joints should be greased. When checking the U-joint, you should hear a dull sound when changing gears. A clicking sound indicates insufficient grease in the bearing. If you hear or feel vibrations when shifting gears, you may need to service the bearings to prolong their life.

it has a slide-in tube

The telescopic design is a modern alternative to traditional driveshaft designs. This innovative design is based on an unconventional design philosophy that combines advances in material science and manufacturing processes. Therefore, they are more efficient and lighter than conventional designs. Slide-in tubes are a simple and efficient design solution for any vehicle application. Here are some of its benefits. Read on to learn why this type of shaft is ideal for many applications.
The telescopic drive shaft is an important part of the traditional automobile transmission system. These driveshafts allow linear motion of the 2 components, transmitting torque and rotation throughout the vehicle’s driveline. They also absorb energy if the vehicle collides. Often referred to as foldable driveshafts, their popularity is directly dependent on the evolution of the automotive industry.
air-compressor

It uses a bearing press to replace worn or damaged U-joints

A bearing press is a device that uses a rotary press mechanism to install or remove worn or damaged U-joints from a drive shaft. With this tool, you can replace worn or damaged U-joints in your car with relative ease. The first step involves placing the drive shaft in the vise. Then, use the 11/16″ socket to press the other cup in far enough to install the clips. If the cups don’t fit, you can use a bearing press to remove them and repeat the process. After removing the U-joint, use a grease nipple Make sure the new grease nipple is installed correctly.
Worn or damaged U-joints are a major source of driveshaft failure. If 1 of them were damaged or damaged, the entire driveshaft could dislocate and the car would lose power. Unless you have a professional mechanic doing the repairs, you will have to replace the entire driveshaft. Fortunately, there are many ways to do this yourself.
If any of these warning signs appear on your vehicle, you should consider replacing the damaged or worn U-joint. Common symptoms of damaged U-joints include rattling or periodic squeaking when moving, rattling when shifting, wobbling when turning, or rusted oil seals. If you notice any of these symptoms, take your vehicle to a qualified mechanic for a full inspection. Neglecting to replace a worn or damaged u-joint on the driveshaft can result in expensive and dangerous repairs and can cause significant damage to your vehicle.

China manufacturer 4kw to 12kw Fiber Laser Cutting Machine Cutter for Thick Metal. near me factory China manufacturer 4kw to 12kw Fiber Laser Cutting Machine Cutter for Thick Metal. near me factory

China Hot selling Fast Delivery Laser Cutting Machine, Fiber Laser Cutting Machine Made in China with high quality

Product Description

Acme Laser CNC Fiber Laser Cutting machine LP-3015D Exchange platform and Full Cover

MachineDetails

Cutting Capability of IPG

RESONATOR IPG YLS-1KW YLS-2KW YLS-3KW YLS-4KW YLS-6KW
Power (W) 1000 2000 3000 4000 6000
Recommended cooling power (kW) 2,1 4,2 6,4 8,5 12,6
Electrical supply (kW) 3,1 6,1 9,1 12,1 18,2
Maximum sheet thickness:          
Steel (mm) 10 15 20 20 25
Stainless Steel (mm) 4 8 12 15 20
Aluminium (mm) 2 6 12 12 15
Brass (mm) 2 4 6 8 10
Copper (mm) 2 4 6 8 10

Transportation

 
 
APPLICATION
 

Especially for Filing Cabinet, Kitchen ware, refrigerator, car and train cover cabinet, Chassis and Cabinets, rotors and so on production, and material sheet thickness less than 2mm carbon steel, stainless steel, silicon steel, galvanized steel and other metal roll materials. 

Why Choose Fiber Laser for Stainless Steel, Mild Steel and Aluminum, etc., ?
More companies than ever before are investing in fiber lasers. While the automotive industry was undoubtedly the early adopter, this relatively new solution is being snapped up across the board and when you consider the advantages, it’s easy to see why. 

EXTRA SPEED
The sheer speed of fiber laser markers makes them the first choice for customers looking to increase efficiency. They’re the fastest laser marking technology at their wavelength, delivering marking times of less than 1 second for some applications. While older, more established laser technology is available-including diode-pumped solid-state (DPSS) lasers, lamp-pumped lasers, and carbon dioxide (CO2) lasers-none can beat a fiber laser for combined mark speed and quality. 
This means fiber lasers can break new ground. For example, 1 of Laser Lines’ customers is an automotive component manufacturer that needs to mark serial codes exceptionally fast-in under half a second-which wouldn’t be possible with any other type of laser. 

ENERGY EFFECIENCY
Despite being faster, fiber lasers are energy-efficient compared to the alternatives. Not only does this result in reduced power consumption, but it also helps make the system simpler, smaller, and more reliable.
Fiber laser technology uses basic air cooling rather than an additional chiller unit, which would be costly and cumbersome. With many businesses finding both cash and floor space in short supply, compact and efficient fiber laser marking solutions are proving to be the right fit.

LONG LIFE
The life expectancy of a fiber laser far exceeds that of other laser solutions. In fact, the diode module in a fiber laser typically last 3 times longer than other technologies. Most lasers have a life of around 30,000 hours, which typically equates to about 15 years’ use. 
Fiber lasers have an expected life of around 100,000 hours, which means about 45 years’ use. Saying that, will companies still be using the same fiber laser in 45 years? I doubt it! Regardless, this option does deliver an impressive return on investment.

About us

A XIHU (WEST LAKE) DIS. FOR FINDING THE RIGHT LASER CUTTING MACHINE
For most manufacturers, buying an industrial laser cutting machine is a major investment. It’s not just the initial price you pay, but the fact that the purchase will have a great impact on the entire manufacturing process. If the wrong equipment is chosen, you have to live with the decision for quite a long time. It is not unusual to see manufacturers keep a laser for 7 to 10 years.
Do you know the best way to go about purchasing a laser cutting machine? Even if you currently own one, how long ago did you buy it, and what has changed since then?
This CZPT should help you in making a capital purchase decision that will drive your manufacturing operations to new heights.

What’s the Application?

Perhaps the real question is, “Should I even be buying a laser cutting machine?” For many reasons, investing in a different cutting system may make more sense for a company’s manufacturing activities. Investigating all available options can minimize any possible regrets in the future.

Do We Really Need to Invest in Laser Cutting?

A company that doesn’t have a laser cutting machine generally subcontracts the work to 1 or several job shops with that capability. This scenario doesn’t involve a lot of risk and can work if you have some flexibility with lead times.
But there will come that time when you have to ask yourself if it is time for the company to bring laser cutting in-house. This has to be considered even if the business relationship with the subcontractor is great.
How do you know if it is the right time to own a laser? Look at how much you are spending monthly for laser-cut parts. In the words of Henry Ford, “If you need a machine and don’t buy it, then you will ultimately find that you have paid for it and don’t have it.”

What Is the True Cost of Running the Equipment?

With such a large investment, a manufacturer needs to know at what level of efficiency the equipment is operating. You need to know more than just if the machine is running or not running. This is where equipment performance monitoring comes in.
It’s important for you to find out if software can measure the laser cutting machine’s overall equipment efficiency (OEE) in real time. If so, can the software be used for your other laser cutting machines, if you have them, so that you might discover “hidden capacity” where you thought there was none?
With the cost of about 1 percent of the equipment price, monitoring software can provide a 10 to 50 percent productivity gain with paybacks of less than 4 months.
 

What Can Be Done to Make the Purchasing Decision Easier?

Answering these questions and obtaining quotes based on the feedback can be used to narrow down the selection of the supplier of a laser cutting machine to 2 to 3 sources. From there you need to find the right model, ask the right questions during equipment demonstrations, and work toward an acceptable price. Remember, there are many important items to discuss during the final negotiation.
The purchase of such a machine can be an overwhelming task. That’s why it might make sense to join an industry association, such as the Fabricators & Manufacturers Association, to network with manufacturing peers to learn from them, or even seek out the assistance of someone that has been through or is familiar with this type of industrial equipment purchase. Such an effort likely would prove to be worthwhile.

 

How to Choose the Right Worm Shaft

You might be curious to know how to choose the right Worm Shaft. In this article, you will learn about worm modules with the same pitch diameter, Double-thread worm gears, and Self-locking worm drive. Once you have chosen the proper Worm Shaft, you will find it easier to use the equipment in your home. There are many advantages to selecting the right Worm Shaft. Read on to learn more.
worm shaft

Concave shape

The concave shape of a worm’s shaft is an important characteristic for the design of a worm gearing. Worm gearings can be found in a wide range of shapes, and the basic profile parameters are available in professional and firm literature. These parameters are used in geometry calculations, and a selection of the right worm gearing for a particular application can be based on these requirements.
The thread profile of a worm is defined by the tangent to the axis of its main cylinder. The teeth are shaped in a straight line with a slightly concave shape along the sides. It resembles a helical gear, and the profile of the worm itself is straight. This type of gearing is often used when the number of teeth is greater than a certain limit.
The geometry of a worm gear depends on the type and manufacturer. In the earliest days, worms were made similar to simple screw threads, and could be chased on a lathe. During this time, the worm was often made with straight-sided tools to produce threads in the acme plane. Later, grinding techniques improved the thread finish and reduced distortions resulting from hardening.
When a worm gearing has multiple teeth, the pitch angle is a key parameter. A greater pitch angle increases efficiency. If you want to increase the pitch angle without increasing the number of teeth, you can replace a worm pair with a different number of thread starts. The helix angle must increase while the center distance remains constant. A higher pitch angle, however, is almost never used for power transmissions.
The minimum number of gear teeth depends on the angle of pressure at zero gearing correction. The diameter of the worm is d1, and is based on a known module value, mx or mn. Generally, larger values of m are assigned to larger modules. And a smaller number of teeth is called a low pitch angle. In case of a low pitch angle, spiral gearing is used. The pitch angle of the worm gear is smaller than 10 degrees.
worm shaft

Multiple-thread worms

Multi-thread worms can be divided into sets of one, two, or 4 threads. The ratio is determined by the number of threads on each set and the number of teeth on the apparatus. The most common worm thread counts are 1,2,4, and 6. To find out how many threads you have, count the start and end of each thread and divide by two. Using this method, you will get the correct thread count every time.
The tangent plane of a worm’s pitch profile changes as the worm moves lengthwise along the thread. The lead angle is greatest at the throat, and decreases on both sides. The curvature radius r” varies proportionally with the worm’s radius, or pitch angle at the considered point. Hence, the worm leads angle, r, is increased with decreased inclination and decreases with increasing inclination.
Multi-thread worms are characterized by a constant leverage between the gear surface and the worm threads. The ratio of worm-tooth surfaces to the worm’s length varies, which enables the wormgear to be adjusted in the same direction. To optimize the gear contact between the worm and gear, the tangent relationship between the 2 surfaces is optimal.
The efficiency of worm gear drives is largely dependent on the helix angle of the worm. Multiple thread worms can improve the efficiency of the worm gear drive by as much as 25 to 50% compared to single-thread worms. Worm gears are made of bronze, which reduces friction and heat on the worm’s teeth. A specialized machine can cut the worm gears for maximum efficiency.

Double-thread worm gears

In many different applications, worm gears are used to drive a worm wheel. These gears are unique in that the worm cannot be reversed by the power applied to the worm wheel. Because of their self-locking properties, they can be used to prevent reversing motion, although this is not a dependable function. Applications for worm gears include hoisting equipment, elevators, chain blocks, fishing reels, and automotive power steering. Because of their compact size, these gears are often used in applications with limited space.
Worm sets typically exhibit more wear than other types of gears, and this means that they require more limited contact patterns in new parts. Worm wheel teeth are concave, making it difficult to measure tooth thickness with pins, balls, and gear tooth calipers. To measure tooth thickness, however, you can measure backlash, a measurement of the spacing between teeth in a gear. Backlash can vary from 1 worm gear to another, so it is important to check the backlash at several points. If the backlash is different in 2 places, this indicates that the teeth may have different spacing.
Single-thread worm gears provide high speed reduction but lower efficiency. A multi-thread worm gear can provide high efficiency and high speed, but this comes with a trade-off in terms of horsepower. However, there are many other applications for worm gears. In addition to heavy-duty applications, they are often used in light-duty gearboxes for a variety of functions. When used in conjunction with double-thread worms, they allow for a substantial speed reduction in 1 step.
Stainless-steel worm gears can be used in damp environments. The worm gear is not susceptible to rust and is ideal for wet and damp environments. The worm wheel’s smooth surfaces make cleaning them easy. However, they do require lubricants. The most common lubricant for worm gears is mineral oil. This lubricant is designed to protect the worm drive.
worm shaft

Self-locking worm drive

A self-locking worm drive prevents the platform from moving backward when the motor stops. A dynamic self-locking worm drive is also possible but does not include a holding brake. This type of self-locking worm drive is not susceptible to vibrations, but may rattle if released. In addition, it may require an additional brake to keep the platform from moving. A positive brake may be necessary for safety.
A self-locking worm drive does not allow for the interchangeability of the driven and driving gears. This is unlike spur gear trains that allow both to interchange positions. In a self-locking worm drive, the driving gear is always engaged and the driven gear remains stationary. The drive mechanism locks automatically when the worm is operated in the wrong manner. Several sources of information on self-locking worm gears include the Machinery’s Handbook.
A self-locking worm drive is not difficult to build and has a great mechanical advantage. In fact, the output of a self-locking worm drive cannot be backdriven by the input shaft. DIYers can build a self-locking worm drive by modifying threaded rods and off-the-shelf gears. However, it is easier to make a ratchet and pawl mechanism, and is significantly less expensive. However, it is important to understand that you can only drive 1 worm at a time.
Another advantage of a self-locking worm drive is the fact that it is not possible to interchange the input and output shafts. This is a major benefit of using such a mechanism, as you can achieve high gear reduction without increasing the size of the gear box. If you’re thinking about buying a self-locking worm gear for a specific application, consider the following tips to make the right choice.
An enveloping worm gear set is best for applications requiring high accuracy and efficiency, and minimum backlash. Its teeth are shaped differently, and the worm’s threads are modified to increase surface contact. They are more expensive to manufacture than their single-start counterparts, but this type is best for applications where accuracy is crucial. The worm drive is also a great option for heavy trucks because of their large size and high-torque capacity.

China Hot selling Fast Delivery Laser Cutting Machine, Fiber Laser Cutting Machine Made in China with high qualityChina Hot selling Fast Delivery Laser Cutting Machine, Fiber Laser Cutting Machine Made in China with high quality

China OEM Trade Assurance Metal CNC 1500*3000mm 4000W Fiber Laser Cutting Machine with Good quality

Product Description

Acme Laser CNC Fiber Laser Cutting machine LP-3015D Exchange platform and Full Cover

MachineDetails

Cutting Capability of IPG

RESONATOR IPG YLS-1KW YLS-2KW YLS-3KW YLS-4KW YLS-6KW
Power (W) 1000 2000 3000 4000 6000
Recommended cooling power (kW) 2,1 4,2 6,4 8,5 12,6
Electrical supply (kW) 3,1 6,1 9,1 12,1 18,2
Maximum sheet thickness:          
Steel (mm) 10 15 20 20 25
Stainless Steel (mm) 4 8 12 15 20
Aluminium (mm) 2 6 12 12 15
Brass (mm) 2 4 6 8 10
Copper (mm) 2 4 6 8 10

Transportation

 
 
APPLICATION
 

Especially for Filing Cabinet, Kitchen ware, refrigerator, car and train cover cabinet, Chassis and Cabinets, rotors and so on production, and material sheet thickness less than 2mm carbon steel, stainless steel, silicon steel, galvanized steel and other metal roll materials. 

Why Choose Fiber Laser for Stainless Steel, Mild Steel and Aluminum, etc., ?
More companies than ever before are investing in fiber lasers. While the automotive industry was undoubtedly the early adopter, this relatively new solution is being snapped up across the board and when you consider the advantages, it’s easy to see why. 

EXTRA SPEED
The sheer speed of fiber laser markers makes them the first choice for customers looking to increase efficiency. They’re the fastest laser marking technology at their wavelength, delivering marking times of less than 1 second for some applications. While older, more established laser technology is available-including diode-pumped solid-state (DPSS) lasers, lamp-pumped lasers, and carbon dioxide (CO2) lasers-none can beat a fiber laser for combined mark speed and quality. 
This means fiber lasers can break new ground. For example, 1 of Laser Lines’ customers is an automotive component manufacturer that needs to mark serial codes exceptionally fast-in under half a second-which wouldn’t be possible with any other type of laser. 

ENERGY EFFECIENCY
Despite being faster, fiber lasers are energy-efficient compared to the alternatives. Not only does this result in reduced power consumption, but it also helps make the system simpler, smaller, and more reliable.
Fiber laser technology uses basic air cooling rather than an additional chiller unit, which would be costly and cumbersome. With many businesses finding both cash and floor space in short supply, compact and efficient fiber laser marking solutions are proving to be the right fit.

LONG LIFE
The life expectancy of a fiber laser far exceeds that of other laser solutions. In fact, the diode module in a fiber laser typically last 3 times longer than other technologies. Most lasers have a life of around 30,000 hours, which typically equates to about 15 years’ use. 
Fiber lasers have an expected life of around 100,000 hours, which means about 45 years’ use. Saying that, will companies still be using the same fiber laser in 45 years? I doubt it! Regardless, this option does deliver an impressive return on investment.

About us

A XIHU (WEST LAKE) DIS. FOR FINDING THE RIGHT LASER CUTTING MACHINE
For most manufacturers, buying an industrial laser cutting machine is a major investment. It’s not just the initial price you pay, but the fact that the purchase will have a great impact on the entire manufacturing process. If the wrong equipment is chosen, you have to live with the decision for quite a long time. It is not unusual to see manufacturers keep a laser for 7 to 10 years.
Do you know the best way to go about purchasing a laser cutting machine? Even if you currently own one, how long ago did you buy it, and what has changed since then?
This CZPT should help you in making a capital purchase decision that will drive your manufacturing operations to new heights.

What’s the Application?

Perhaps the real question is, “Should I even be buying a laser cutting machine?” For many reasons, investing in a different cutting system may make more sense for a company’s manufacturing activities. Investigating all available options can minimize any possible regrets in the future.

Do We Really Need to Invest in Laser Cutting?

A company that doesn’t have a laser cutting machine generally subcontracts the work to 1 or several job shops with that capability. This scenario doesn’t involve a lot of risk and can work if you have some flexibility with lead times.
But there will come that time when you have to ask yourself if it is time for the company to bring laser cutting in-house. This has to be considered even if the business relationship with the subcontractor is great.
How do you know if it is the right time to own a laser? Look at how much you are spending monthly for laser-cut parts. In the words of Henry Ford, “If you need a machine and don’t buy it, then you will ultimately find that you have paid for it and don’t have it.”

What Is the True Cost of Running the Equipment?

With such a large investment, a manufacturer needs to know at what level of efficiency the equipment is operating. You need to know more than just if the machine is running or not running. This is where equipment performance monitoring comes in.
It’s important for you to find out if software can measure the laser cutting machine’s overall equipment efficiency (OEE) in real time. If so, can the software be used for your other laser cutting machines, if you have them, so that you might discover “hidden capacity” where you thought there was none?
With the cost of about 1 percent of the equipment price, monitoring software can provide a 10 to 50 percent productivity gain with paybacks of less than 4 months.
 

What Can Be Done to Make the Purchasing Decision Easier?

Answering these questions and obtaining quotes based on the feedback can be used to narrow down the selection of the supplier of a laser cutting machine to 2 to 3 sources. From there you need to find the right model, ask the right questions during equipment demonstrations, and work toward an acceptable price. Remember, there are many important items to discuss during the final negotiation.
The purchase of such a machine can be an overwhelming task. That’s why it might make sense to join an industry association, such as the Fabricators & Manufacturers Association, to network with manufacturing peers to learn from them, or even seek out the assistance of someone that has been through or is familiar with this type of industrial equipment purchase. Such an effort likely would prove to be worthwhile.

 

Applications of Spline Couplings

A spline coupling is a highly effective means of connecting 2 or more components. These types of couplings are very efficient, as they combine linear motion with rotation, and their efficiency makes them a desirable choice in numerous applications. Read on to learn more about the main characteristics and applications of spline couplings. You will also be able to determine the predicted operation and wear. You can easily design your own couplings by following the steps outlined below.
splineshaft

Optimal design

The spline coupling plays an important role in transmitting torque. It consists of a hub and a shaft with splines that are in surface contact without relative motion. Because they are connected, their angular velocity is the same. The splines can be designed with any profile that minimizes friction. Because they are in contact with each other, the load is not evenly distributed, concentrating on a small area, which can deform the hub surface.
Optimal spline coupling design takes into account several factors, including weight, material characteristics, and performance requirements. In the aeronautics industry, weight is an important design factor. S.A.E. and ANSI tables do not account for weight when calculating the performance requirements of spline couplings. Another critical factor is space. Spline couplings may need to fit in tight spaces, or they may be subject to other configuration constraints.
Optimal design of spline couplers may be characterized by an odd number of teeth. However, this is not always the case. If the external spline’s outer diameter exceeds a certain threshold, the optimal spline coupling model may not be an optimal choice for this application. To optimize a spline coupling for a specific application, the user may need to consider the sizing method that is most appropriate for their application.
Once a design is generated, the next step is to test the resulting spline coupling. The system must check for any design constraints and validate that it can be produced using modern manufacturing techniques. The resulting spline coupling model is then exported to an optimisation tool for further analysis. The method enables a designer to easily manipulate the design of a spline coupling and reduce its weight.
The spline coupling model 20 includes the major structural features of a spline coupling. A product model software program 10 stores default values for each of the spline coupling’s specifications. The resulting spline model is then calculated in accordance with the algorithm used in the present invention. The software allows the designer to enter the spline coupling’s radii, thickness, and orientation.
splineshaft

Characteristics

An important aspect of aero-engine splines is the load distribution among the teeth. The researchers have performed experimental tests and have analyzed the effect of lubrication conditions on the coupling behavior. Then, they devised a theoretical model using a Ruiz parameter to simulate the actual working conditions of spline couplings. This model explains the wear damage caused by the spline couplings by considering the influence of friction, misalignment, and other conditions that are relevant to the splines’ performance.
In order to design a spline coupling, the user first inputs the design criteria for sizing load carrying sections, including the external spline 40 of the spline coupling model 30. Then, the user specifies torque margin performance requirement specifications, such as the yield limit, plastic buckling, and creep buckling. The software program then automatically calculates the size and configuration of the load carrying sections and the shaft. These specifications are then entered into the model software program 10 as specification values.
Various spline coupling configuration specifications are input on the GUI screen 80. The software program 10 then generates a spline coupling model by storing default values for the various specifications. The user then can manipulate the spline coupling model by modifying its various specifications. The final result will be a computer-aided design that enables designers to optimize spline couplings based on their performance and design specifications.
The spline coupling model software program continually evaluates the validity of spline coupling models for a particular application. For example, if a user enters a data value signal corresponding to a parameter signal, the software compares the value of the signal entered to the corresponding value in the knowledge base. If the values are outside the specifications, a warning message is displayed. Once this comparison is completed, the spline coupling model software program outputs a report with the results.
Various spline coupling design factors include weight, material properties, and performance requirements. Weight is 1 of the most important design factors, particularly in the aeronautics field. ANSI and S.A.E. tables do not consider these factors when calculating the load characteristics of spline couplings. Other design requirements may also restrict the configuration of a spline coupling.

Applications

Spline couplings are a type of mechanical joint that connects 2 rotating shafts. Its 2 parts engage teeth that transfer load. Although splines are commonly over-dimensioned, they are still prone to fatigue and static behavior. These properties also make them prone to wear and tear. Therefore, proper design and selection are vital to minimize wear and tear on splines. There are many applications of spline couplings.
A key design is based on the size of the shaft being joined. This allows for the proper spacing of the keys. A novel method of hobbing allows for the formation of tapered bases without interference, and the root of the keys is concentric with the axis. These features enable for high production rates. Various applications of spline couplings can be found in various industries. To learn more, read on.
FE based methodology can predict the wear rate of spline couplings by including the evolution of the coefficient of friction. This method can predict fretting wear from simple round-on-flat geometry, and has been calibrated with experimental data. The predicted wear rate is reasonable compared to the experimental data. Friction evolution in spline couplings depends on the spline geometry. It is also crucial to consider the lubrication condition of the splines.
Using a spline coupling reduces backlash and ensures proper alignment of mated components. The shaft’s splined tooth form transfers rotation from the splined shaft to the internal splined member, which may be a gear or other rotary device. A spline coupling’s root strength and torque requirements determine the type of spline coupling that should be used.
The spline root is usually flat and has a crown on 1 side. The crowned spline has a symmetrical crown at the centerline of the face-width of the spline. As the spline length decreases toward the ends, the teeth are becoming thinner. The tooth diameter is measured in pitch. This means that the male spline has a flat root and a crowned spline.
splineshaft

Predictability

Spindle couplings are used in rotating machinery to connect 2 shafts. They are composed of 2 parts with teeth that engage each other and transfer load. Spline couplings are commonly over-dimensioned and are prone to static and fatigue behavior. Wear phenomena are also a common problem with splines. To address these issues, it is essential to understand the behavior and predictability of these couplings.
Dynamic behavior of spline-rotor couplings is often unclear, particularly if the system is not integrated with the rotor. For example, when a misalignment is not present, the main response frequency is 1 X-rotating speed. As the misalignment increases, the system starts to vibrate in complex ways. Furthermore, as the shaft orbits depart from the origin, the magnitudes of all the frequencies increase. Thus, research results are useful in determining proper design and troubleshooting of rotor systems.
The model of misaligned spline couplings can be obtained by analyzing the stress-compression relationships between 2 spline pairs. The meshing force model of splines is a function of the system mass, transmitting torque, and dynamic vibration displacement. This model holds when the dynamic vibration displacement is small. Besides, the CZPT stepping integration method is stable and has high efficiency.
The slip distributions are a function of the state of lubrication, coefficient of friction, and loading cycles. The predicted wear depths are well within the range of measured values. These predictions are based on the slip distributions. The methodology predicts increased wear under lightly lubricated conditions, but not under added lubrication. The lubrication condition and coefficient of friction are the key factors determining the wear behavior of splines.

China OEM Trade Assurance Metal CNC 1500*3000mm 4000W Fiber Laser Cutting Machine with Good qualityChina OEM Trade Assurance Metal CNC 1500*3000mm 4000W Fiber Laser Cutting Machine with Good quality

China supplier Carbon Steel Fiber Laser Marking Machine near me manufacturer

Product Description

Fiber Laser Marking Machine 

Product Description
Fiber laser marking machine, it can mark metal and some hard plastic. Common mental and rare metal can be marked. such as iron, stainless steel, copper, brass, gold and sliver. Any letter and photo can be marked like number, words, dates, serial number, QR code and bar code.

Advantage
The computer is HP brand.
High speed digital galvanometer.
 Marking program and marking card are genuine.
 The power switch is MEANWELL.
The painted body makes it shining and difficult to fade.

Applicable Area
Jewelry, crafts, jewelry, medicine, cosmetics industries, car and motorcycle parts industry, sanitary ware, stationery, clocks and watches, glasses industry, instrumentation industry, the electronic components industry, electrical appliances, communication products, key, knife industry. Widely used in stainless steel, iron, aluminum, copper, zinc, alloys and other metal materials and some non-metallic materials carving a variety of text, graphics, trademarks.

Applicable Materials
It’s widely used in stainless steel, iron, aluminum, copper, zinc and other metal materials and some non-metallic materials carving a variety of text, graphics, trademarks.

Product performance

Model NO.

HSGQ-20W/30W/50W/100W

Wavelength

1064±10nm

Output power

20W/30W/50W/100W

Marking area

110*110/150*150/175*175/300mm(optional)

Marking depth

≤0.2mm(depending on material and marking area)

Marking speed

≥7000mm/s

Min.line width

0.01mm

Min.character size

0.15mm

Cooling

Air cooling

Location

Red location

Power supply

AC110V±10%Hz or AC220V±10%50Hz

Samples showing

Packaging & Shipping

Our Services
We will train you the technology at our factory for free.
Our engineers could serve you 24 hours online.
We will send you the video show you how to use the machine step by step.
Even our Engineers can speak English, strong support for service and training to customers.
Free maintenance.
24 months guarantee for whole machine.
Machine has been adjusted before delivery.

Company Information
ZheJiang  Holy Laser technology Co.LTD has worked hard to become the global leader in manufacturing of laser equipment. All our products has passed the CE, FCC, SGS, TUV and FDA special for American market. 2012, company has obtained 6 patents certificate for computer software technology. Holy laser has been in the laser business since established. We strive to update our technology in the direction of green, environment-friendly and energy saving. review the past Holy Laser won market recognition step by step.looking for ward the future, Holy Laser will continue to dedicate our company mission and ethnic spirit with you to open a new chapter in history.

Contact us

 

What Is a Worm Gear Reducer?

If you have never seen a worm gear reducer before, you’re missing out! Learn more about these incredible gears and their applications by reading this article! In addition to worm gear reducers, learn about worms and how they’re made. You’ll also discover what types of machines can benefit from worm gears, such as rock crushers and elevators. The following information will help you understand what a worm gear reducer is and how to find 1 in your area.
worm shaft

Typical worm shaft

A typical worm has 2 shafts, 1 for advancing and 1 for receding, which form the axial pitch of the gear. Usually, there are 8 standard axial pitches, which establish a basic dimension for worm production and inspection. The axial pitch of the worm equals the circular pitch of the gear in the central plane and the master lead cam’s radial pitch. A single set of change gears and 1 master lead cam are used to produce each size of worm.
Worm gear is commonly used to manufacture a worm shaft. It is a reliable and efficient gear reduction system that does not move when the power is removed. Typical worm gears come in standard sizes as well as assisted systems. Manufacturers can be found online. Listed below are some common materials for worm gears. There are also many options for lubrication. The worm gear is typically made from case hardened steel or bronze. Non-metallic materials are also used in light-duty applications.
A self-locking worm gear prevents the worm from moving backwards. Typical worm gears are generally self-locking when the lead angle is less than 11 degrees. However, this feature can be detrimental to systems that require reverse sensitivity. If the lead angle is less than 4 degrees, back-driving is unlikely. However, if fail-safe protection is a prerequisite, back-driving worm gears must have a positive brake to avoid reverse movement.
Worm gears are often used in transmission applications. They are a more efficient way to reduce the speed of a machine compared to conventional gear sets. Their reduced speed is possible thanks to their low ratio and few components. Unlike conventional gear sets, worm gears require less maintenance and lower mechanical failure than a conventional gear set. While they require fewer parts, worm gears are also more durable than conventional gear sets.
There are 2 types of worm tooth forms. Convex and involute helicoids have different types of teeth. The former uses a straight line to intersect the involute worm generating line. The latter, on the other hand, uses a trapezoid based on the central cross section of the root. Both of these tooth forms are used in the production of worms. And they have various variations in pitch diameter.
worm shaft

Types of worms

Worms have several forms of tooth. For convenience in production, a trapezoid-based tooth form is used. Other forms include an involute helicoidal or a convolute worm generating a line. The following is a description of each type. All types are similar, and some may be preferred over others. Listed below are the 3 most common worm shaft types. Each type has its own advantages and disadvantages.
Discrete versus parallel axis: The design of a worm gear determines its ratio of torque. It’s a combination of 2 different metals – 1 for the worm and 1 for the wheel – which helps it absorb shock loads. Construction equipment and off-road vehicles typically require varying torques to maneuver over different terrain. A worm gear system can help them maneuver over uneven terrain without causing excessive wear.
Worm gear units have the highest ratio. The sliding action of the worm shaft results in a high self-locking torque. Depending on the angle of inclination and friction, a worm gear can reach up to 100:1! Worm gears can be made of different materials depending on their inclination and friction angle. Worm gears are also useful for gear reduction applications, such as lubrication or grinding. However, you should consider that heavier gears tend to be harder to reverse than lighter ones.
Metal alloy: Stainless steel, brass, and aluminum bronze are common materials for worm gears. All 3 types have unique advantages. A bronze worm gear is typically composed of a combination of copper, zinc, and tin. A bronze shaft is more corrosive than a brass one, but it is a durable and corrosion-resistant option. Metal alloys: These materials are used for both the worm wheel.
The efficiency of worm gears depends on the assembly conditions and the lubricant. A 30:1 ratio reduces the efficiency to 81:1%. A worm gear is more efficient at higher ratios than an helical gear, but a 30:1 ratio reduces the efficiency to 81%. A helical gear reduces speed while preserving torque to around 15% of the original speed. The difference in efficiency between worm gear and helical gear is about half an hour!

Methods of manufacturing worm shafts

Several methods of manufacturing worm shafts are available in the market. Single-pointed lathe tools or end mills are the most popular methods for manufacturing worms. These tools are capable of producing worms with different pressure angles depending on their diameter, the depth of thread, and the grinding wheel’s diameter. The diagram below shows how different pressure angles influence the profile of worms manufactured using different cutting tools.
The method for making worm shafts involves the process of establishing the proper outer diameter of a common worm shaft blank. This may include considering the number of reduction ratios in a family, the distance between the worm shaft and the gear set center, as well as the torques involved. These processes are also referred to as ‘thread assembly’. Each process can be further refined if the desired axial pitch can be achieved.
The axial pitch of a worm must match the circular pitch of the larger gear. This is called the pitch. The pitch diameter and axial pitch must be equal. Worms can be left-handed or right-handed. The lead, which refers to the distance a point on the thread travels during 1 revolution of the worm, is defined by its angle of tangent to the helix on the pitch of the cylinder.
Worm shafts are commonly manufactured using a worm gear. Worm gears can be used in different applications because they offer fine adjustment and high gear reduction. They can be made in both standard sizes and assisted systems. Worm shaft manufacturers can be found online. Alternatively, you can contact a manufacturer directly to get your worm gears manufactured. The process will take only a few minutes. If you are looking for a manufacturer of worm gears, you can browse a directory.
Worm gears are made with hardened metal. The worm wheel and gear are yellow in color. A compounded oil with rust and oxidation inhibitors is also used to make worm gears. These oils adhere to the shaft walls and make a protective barrier between the surfaces. If the compounded oil is applied correctly, the worm gear will reduce the noise in a motor, resulting in a smoother performance.
worm shaft

applications for worm gear reducers

Worm gears are widely used in power transmission applications, providing a compact, high reduction, low-speed drive. To determine the torque ratio of worm gears, a numerical model was developed that makes use of the equation of displacement compatibility and the influence coefficient method, which provides fast computing. The numerical model also incorporates bending deflections of the gear surfaces and the mating surfaces. It is based on the Boussinesq theory, which calculates local contact deformations.
Worm gears can be designed to be right or left-handed, and the worm can turn either clockwise or counter-clockwise. An internal helical gear requires the same hand to operate both parts. In contrast, an external helical gear must be operated by the opposite hand. The same principle applies to worm gears in other applications. The torque and power transferred can be large, but worm gears are able to cope with large reductions in both directions.
Worm gears are extremely useful in industrial machinery designs. They reduce noise levels, save space, and give machines extra precision and fast-stopping capabilities. Worm gears are also available in compact versions, making them ideal for hoisting applications. This type of gear reducer is used in industrial settings where space is an issue. Its smaller size and less noise makes it ideal for applications that need the machine to stop quickly.
A double-throated worm gear offers the highest load capacity while still remaining compact. The double-throated version features concave teeth on both worm and gear, doubling the contact area between them. Worm gears are also useful for low to moderate-horsepower applications, and their high ratios, high output torque, and significant speed reduction make them a desirable choice for many applications. Worm gears are also quieter than other types of gears, reducing the noise and vibrations that they cause.
Worm gears have numerous advantages over other types of gears. They have high levels of conformity and can be classified as a screw pair within a lower-pair gear family. Worm gears are also known to have a high degree of relative sliding. Worm gears are often made of hardened steel or phosphor-bronze, which provides good surface finish and rigid positioning. Worm gears are lubricated with special lubricants that contain surface-active additives. Worm gear lubrication is a mixed lubrication process and causes mild wear and tear.

China supplier Carbon Steel Fiber Laser Marking Machine near me manufacturer China supplier Carbon Steel Fiber Laser Marking Machine near me manufacturer

China supplier Fiber Laser Marking Machine Engraving Metal Ak6090f Big Area Fiber Laser Engraving and Marking Machine with Module Drive with Free Design Custom

Product Description

 

Our Advantages

1) Guarantee 3 years guarantee of the whole machine, 1.5 years guarantee of the laser tube.
2) Software issue Our technician is CZPT to re-install or set up by remote for free.
3) Hardware issue Main parts(excluding the consumables) shall be replaced/repaired free of charge, if there is any problem during the warranty period.
4) Support online Our technician is CZPT to teach you online to run the machine or eliminate the fault for free.
5) Training in AccTek factory We are CZPT to train your staff after placed order in our factory for free.
6) On-site training (Recommended, the most effective way) We are CZPT to send technician to your workshop to do the installation and training. You will need bear the related costs(flight, visa, hotel, training costs, etc.)

Product Description

Main Features:

1) Compact: The high-tech product, which is combined of laser device, computer, auto controller and precision machinery.
2) High Precision: Re-position precision is 0.002 mm
3) High Speed: Imported scHangZhou system makes the scHangZhou speed is up to 7 000 mm/s
4) Easily Operating: Afford the specific marking software based on Windows, which is real-time adjust the laser power and pulse frequency. You can input and output by computer according to edit in the both of the specific marking software and the graphic software such as AutoCAD, CorelDRAW and Photoshop.
5) High Reliability: MTBF>100 000 hours
6) Energy Saving: The efficiency of optic-electrical converting is up to 30%
7) Low Running Cost: No consumable parts. Free maintaining.

Product Parameters

 

Model

AK6090F

Laser Generator

Raycus (option: IPG, JPT)

Laser Power

20W (option: 30W, 50W, 100W)

Laser Length

1064nm

Quality of Lase Beam

m2<1.5

Laser Repetition Frequency

≤100 KHz

Standard Marking Area

600*900mm (splicing design)

Engraving Depth

≤1.2mm

Engraving Speed

≤12 000 mm/s

Minimum Line Width

0.01mm

Minimum Character

0.05mm

Resolution Ratio

±0.001mm

Gross Power

≤500W

Working Voltage

200V/50Hz/10A

Cooling Mode

Air cooling

 

Application and Samples

Applicable Materials :
1) All metals: gold, silver, titanium, copper, alloy, aluminum, steel, manganese steel, magnesium, zinc, stainless steel, carbon steel, mild steel, all kinds of alloy steel, electrolytic plate, brass plate, galvanized sheet , Aluminum, all kinds of alloy plates, all kinds of sheet metal, rare metals, coated metal, anodized aluminum and other special surface treatment, electroplating the surface of the aluminum-magnesium alloy surface oxygen decomposition
2) Non-metallic: non-metallic coating materials, industrial plastics, hard plastics, rubber, ceramics, resins, cartons, leather, clothes , wood, paper, plexiglass, epoxy resin, acrylic resin, unsaturated polyester resin material

Applicable Industries :
1) Precision instruments, computer keyboards, auto parts, plumbing parts, communications equipment, medical equipment, bathroom equipment, hardware tools, luggage decoration, electronic components, home appliances, watches, molds, gaskets and Seals, data matrix, jewelry, cell phone keyboard, buckle, kitchenware, knives, cooker, stainless steel products, aerospace equipment, integrated circuit chips, computer accessories, signs molds, elevator equipment, wire and cable, Industrial bearings, building materials, hotel kitchen, pipelines.
2) Tobacco industry, bio-pharmaceutical industry, liquor industry, food packaging, beverage, CZPT care products, plastic buttons, bathing supplies, business cards, Clothing accessories, cosmetics packaging, car decoration, wood, logos, characters, serial number, bar code, PET, ABS, pipeline, advertising,logo

Company Profile

 

The Different Types of Splines in a Splined Shaft

A splined shaft is a machine component with internal and external splines. The splines are formed in 4 different ways: Involute, Parallel, Serrated, and Ball. You can learn more about each type of spline in this article. When choosing a splined shaft, be sure to choose the right 1 for your application. Read on to learn about the different types of splines and how they affect the shaft’s performance.
splineshaft

Involute splines

Involute splines in a splined shaft are used to secure and extend mechanical assemblies. They are smooth, inwardly curving grooves that resist separation during operation. A shaft with involute splines is often longer than the shaft itself. This feature allows for more axial movement. This is beneficial for many applications, especially in a gearbox.
The involute spline is a shaped spline, similar to a parallel spline. It is angled and consists of teeth that create a spiral pattern that enables linear and rotatory motion. It is distinguished from other splines by the serrations on its flanks. It also has a flat top. It is a good option for couplers and other applications where angular movement is necessary.
Involute splines are also called involute teeth because of their shape. They are flat on the top and curved on the sides. These teeth can be either internal or external. As a result, involute splines provide greater surface contact, which helps reduce stress and fatigue. Regardless of the shape, involute splines are generally easy to machine and fit.
Involute splines are a type of splines that are used in splined shafts. These splines have different names, depending on their diameters. An example set of designations is for a 32-tooth male spline, a 2,500-tooth module, and a 30 degree pressure angle. An example of a female spline, a fillet root spline, is used to describe the diameter of the splined shaft.
The effective tooth thickness of splines is dependent on the number of keyways and the type of spline. Involute splines in splined shafts should be designed to engage 25 to 50 percent of the spline teeth during the coupling. Involute splines should be able to withstand the load without cracking.

Parallel splines

Parallel splines are formed on a splined shaft by putting 1 or more teeth into another. The male spline is positioned at the center of the female spline. The teeth of the male spline are also parallel to the shaft axis, but a common misalignment causes the splines to roll and tilt. This is common in many industrial applications, and there are a number of ways to improve the performance of splines.
Typically, parallel splines are used to reduce friction in a rotating part. The splines on a splined shaft are narrower on the end face than the interior, which makes them more prone to wear. This type of spline is used in a variety of industries, such as machinery, and it also allows for greater efficiency when transmitting torque.
Involute splines on a splined shaft are the most common. They have equally spaced teeth, and are therefore less likely to crack due to fatigue. They also tend to be easy to cut and fit. However, they are not the best type of spline. It is important to understand the difference between parallel and involute splines before deciding on which spline to use.
The difference between splined and involute splines is the size of the grooves. Involute splines are generally larger than parallel splines. These types of splines provide more torque to the gear teeth and reduce stress during operation. They are also more durable and have a longer life span. And because they are used on farm machinery, they are essential in this type of application.
splineshaft

Serrated splines

A Serrated Splined Shaft has several advantages. This type of shaft is highly adjustable. Its large number of teeth allows large torques, and its shorter tooth width allows for greater adjustment. These features make this type of shaft an ideal choice for applications where accuracy is critical. Listed below are some of the benefits of this type of shaft. These benefits are just a few of the advantages. Learn more about this type of shaft.
The process of hobbing is inexpensive and highly accurate. It is useful for external spline shafts, but is not suitable for internal splines. This type of process forms synchronized shapes on the shaft, reducing the manufacturing cycle and stabilizing the relative phase between spline and thread. It uses a grinding wheel to shape the shaft. CZPT Manufacturing has a large inventory of Serrated Splined Shafts.
The teeth of a Serrated Splined Shaft are designed to engage with the hub over the entire circumference of the shaft. The teeth of the shaft are spaced uniformly around the spline, creating a multiple-tooth point of contact over the entire length of the shaft. The results of these analyses are usually satisfactory. But there are some limitations. To begin with, the splines of the Serrated Splined Shaft should be chosen carefully. If the application requires large-scale analysis, it may be necessary to modify the design.
The splines of the Serrated Splined Shaft are also used for other purposes. They can be used to transmit torque to another device. They also act as an anti-rotational device and function as a linear guide. Both the design and the type of splines determine the function of the Splined Shaft. In the automobile industry, they are used in vehicles, aerospace, earth-moving machinery, and many other industries.

Ball splines

The invention relates to a ball-spinned shaft. The shaft comprises a plurality of balls that are arranged in a series and are operatively coupled to a load path section. The balls are capable of rolling endlessly along the path. This invention also relates to a ball bearing. Here, a ball bearing is 1 of the many types of gears. The following discussion describes the features of a ball bearing.
A ball-splined shaft assembly comprises a shaft with at least 1 ball-spline groove and a plurality of circumferential step grooves. The shaft is held in a first holding means that extends longitudinally and is rotatably held by a second holding means. Both the shaft and the first holding means are driven relative to 1 another by a first driving means. It is possible to manufacture a ball-splined shaft in a variety of ways.
A ball-splined shaft features a nut with recirculating balls. The ball-splined nut rides in these grooves to provide linear motion while preventing rotation. A splined shaft with a nut that has recirculating balls can also provide rotary motion. A ball splined shaft also has higher load capacities than a ball bushing. For these reasons, ball splines are an excellent choice for many applications.
In this invention, a pair of ball-spinned shafts are housed in a box under a carrier device 40. Each of the 2 shafts extends along a longitudinal line of arm 50. One end of each shaft is supported rotatably by a slide block 56. The slide block also has a support arm 58 that supports the center arm 50 in a cantilever fashion.
splineshaft

Sector no-go gage

A no-go gauge is a tool that checks the splined shaft for oversize. It is an effective way to determine the oversize condition of a splined shaft without removing the shaft. It measures external splines and serrations. The no-go gage is available in sizes ranging from 19mm to 130mm with a 25mm profile length.
The sector no-go gage has 2 groups of diametrally opposed teeth. The space between them is manufactured to a maximum space width and the tooth thickness must be within a predetermined tolerance. This gage would be out of tolerance if the splines were measured with a pin. The dimensions of this splined shaft can be found in the respective ANSI or DIN standards.
The go-no-go gage is useful for final inspection of thread pitch diameter. It is also useful for splined shafts and threaded nuts. The thread of a screw must match the contour of the go-no-go gage head to avoid a no-go condition. There is no substitute for a quality machine. It is an essential tool for any splined shaft and fastener manufacturer.
The NO-GO gage can detect changes in tooth thickness. It can be calibrated under ISO17025 standards and has many advantages over a non-go gage. It also gives a visual reference of the thickness of a splined shaft. When the teeth match, the shaft is considered ready for installation. It is a critical process. In some cases, it is impossible to determine the precise length of the shaft spline.
The 45-degree pressure angle is most commonly used for axles and torque-delivering members. This pressure angle is the most economical in terms of tool life, but the splines will not roll neatly like a 30 degree angle. The 45-degree spline is more likely to fall off larger than the other two. Oftentimes, it will also have a crowned look. The 37.5 degree pressure angle is a compromise between the other 2 pressure angles. It is often used when the splined shaft material is harder than usual.

China supplier Fiber Laser Marking Machine Engraving Metal Ak6090f Big Area Fiber Laser Engraving and Marking Machine with Module Drive with Free Design CustomChina supplier Fiber Laser Marking Machine Engraving Metal Ak6090f Big Area Fiber Laser Engraving and Marking Machine with Module Drive with Free Design Custom

China Best Sales Fiber Laser Cutting Machine 5mm Stainless Steel Laser Cutting Machine with Good quality

Product Description

Fiber Laser Cutting Machine 5mm Stainless Steel Laser Cutting Machine

RJ Fiber Laser Cutting Machine is equipped with ZheJiang industrial level HIWIN rail and YYC rack, Japanese servo motors and flange output planetary reducer, guaranteeing the machine with robust performance and long lifetime more than 10 years.

 

Fiber Laser Cutting Machine 5mm Stainless Steel Laser Cutting Machine
Model RJ-3015E
Working Size 3050*1530mm
Laser Power 1000W/2000W/3000W/4000W/6000W
Laser Type Standard Raycus(Optional Imported Optical Fiber Laser Generator)
Laser Wavelength 1070±10nm
Cutting Thickness 0-20mm
Max. Cutting Speed 70m/min
Positioning Accuracy ±0.03
Repeat Positioning Accuracy ±0.03
Max. Acceleration 1.0G
Driving System Japan CZPT Servo motor and drivers
Cooling System water cooling
Working Voltage AC220V/110V±10% 50Hz/60Hz AC380V 3PH 50Hz/60Hz
The working area and laser power can be customized according to customer’s needs.

 

Fiber Laser Cutting Machine applied in sheet metal processing, die-cutting, electronic, electrical appliance, aviation, mechanical, elevator, cars, steamer, cutting tool, subway accessories, petroleum machinery, food machinery, craft gifts, tools processing, decoration, advertisement, metal external processing and other manufacturers.
High Productivity Metal Fiber Laser Cutting Machine specially used for cutting 0.5-30mm carbon steel sheets(pipes), 0.5-15mm stainless steel sheets, galvanized steel(pipes), electrolytic zinc-coated steel sheet(pipes), silicon steel (pipes) and other kinds of thin metal sheets and pipes. Range of pipe diameters: 20-220mm.

HangZhou Ruijie Fiber Laser Cutting Machine adopts international advanced 500w/1000w/2000w/3000w power fiber laser from IPG, or Raycus from China, imported high precision ball screw, linear CZPT way and other high efficient and high precise drive mechanism.

The precise CNC fiber laser cutting machine integrates imported servo motor with advanced CNC system, is high new tech product with a collection made of laser cutting, precise machinery, CNC technology, and other subjects. It is applied for cutting and shaping of carton steel plate, stainless steel plate, aluminum plate and other metal materials. With high speed, high precision, high efficiency, high cost performance and other features, it’s the first choice in cutting machines for industries metal processing.

Relaying on cooperative R&D and promoting high-tech, high quality products, Ruijie has been committed to researching and manufacturing CNC products in the filed of laser, advertising and wood router. With the striving spirit of determination and sharing, and the service aim of prestige first, service first, Ruijie is developing steadily and sustainably.

Packaging: Laser Cutting Machine will be packed by 2 layers. First the plastic air bubble wrap the machine, product the Laser Cutting Machine from be scratched or other unexpected damage, the wrapped product will be packed in plywood case.

Shipping: ZheJiang , HangZhou, ZheJiang , HangZhou, HangZhou, etc. We accept land, air, sea transport and international multimodal transport.

We have 20-years professional focused on laser cutting machine and service more than 150 countries and areas. As the sale in China, our products exports around the world including Southeast, Middle East, Africa, European and U.S.A.

1. 24 months quality guaranty, the machine with main parts(excluding the consumables) shall be changed free of charge, if there is any problem during the warranty period.
2. Lifetime maintenance free of charge.
3. Free training course at our plant.
4. We will provide the consumable parts at an agency price when you need replacement.
5. 24 hours on line service each day, free technical support.
6. Machine has been adjusted before delivery.
7. Our staff can be sent to your company to install or adjust if necessary.

FAQ:
Q1: How long is the warranty time of the machine?
A1: 2 years.

Q2: What is the delivery time of the machine?
A2: 17 working days after receive the deposit.

Q3: Does the company provide OEM services?
A3: Yes, our company provide OEM services and we have 20 years experienced.

Q4: Do you accept an exclusive national sales agent?
A4: We accept and we are also looking for distributors around the world.

Q5: How to provide after sales service?
A5: When you buy our machine, we can train you free in our factory or we can send engineer to your factory give you a 7 days training, so you can quickly put the machine into service. The training included: to Learn the basic operation engraving machine, to understand the use of various functions of carving machine, to maintain normal running of the engraving machine operation. We can provide 1 year free on-site maintenance service and long-term maintenance service.

Q6: How to transport and how long is the transportation time?
A6: CZPT Shipping, Air Shipping, Courier Shipping.

 

Screw Shaft Features Explained

When choosing the screw shaft for your application, you should consider the features of the screws: threads, lead, pitch, helix angle, and more. You may be wondering what these features mean and how they affect the screw’s performance. This article explains the differences between these factors. The following are the features that affect the performance of screws and their properties. You can use these to make an informed decision and purchase the right screw. You can learn more about these features by reading the following articles.

Threads

The major diameter of a screw thread is the larger of the 2 extreme diameters. The major diameter of a screw is also known as the outside diameter. This dimension can’t be directly measured, but can be determined by measuring the distance between adjacent sides of the thread. In addition, the mean area of a screw thread is known as the pitch. The diameter of the thread and pitch line are directly proportional to the overall size of the screw.
The threads are classified by the diameter and pitch. The major diameter of a screw shaft has the largest number of threads; the smaller diameter is called the minor diameter. The thread angle, also known as the helix angle, is measured perpendicular to the axis of the screw. The major diameter is the largest part of the screw; the minor diameter is the lower end of the screw. The thread angle is the half distance between the major and minor diameters. The minor diameter is the outer surface of the screw, while the top surface corresponds to the major diameter.
The pitch is measured at the crest of a thread. In other words, a 16-pitch thread has a diameter of 1 sixteenth of the screw shaft’s diameter. The actual diameter is 0.03125 inches. Moreover, a large number of manufacturers use this measurement to determine the thread pitch. The pitch diameter is a critical factor in successful mating of male and female threads. So, when determining the pitch diameter, you need to check the thread pitch plate of a screw.
screwshaft

Lead

In screw shaft applications, a solid, corrosion-resistant material is an important requirement. Lead screws are a robust choice, which ensure shaft direction accuracy. This material is widely used in lathes and measuring instruments. They have black oxide coatings and are suited for environments where rusting is not acceptable. These screws are also relatively inexpensive. Here are some advantages of lead screws. They are highly durable, cost-effective, and offer high reliability.
A lead screw system may have multiple starts, or threads that run parallel to each other. The lead is the distance the nut travels along the shaft during a single revolution. The smaller the lead, the tighter the thread. The lead can also be expressed as the pitch, which is the distance between adjacent thread crests or troughs. A lead screw has a smaller pitch than a nut, and the smaller the lead, the greater its linear speed.
When choosing lead screws, the critical speed is the maximum number of revolutions per minute. This is determined by the minor diameter of the shaft and its length. The critical speed should never be exceeded or the lead will become distorted or cracked. The recommended operational speed is around 80 percent of the evaluated critical speed. Moreover, the lead screw must be properly aligned to avoid excessive vibrations. In addition, the screw pitch must be within the design tolerance of the shaft.

Pitch

The pitch of a screw shaft can be viewed as the distance between the crest of a thread and the surface where the threads meet. In mathematics, the pitch is equivalent to the length of 1 wavelength. The pitch of a screw shaft also relates to the diameter of the threads. In the following, the pitch of a screw is explained. It is important to note that the pitch of a screw is not a metric measurement. In the following, we will define the 2 terms and discuss how they relate to 1 another.
A screw’s pitch is not the same in all countries. The United Kingdom, Canada, and the United States have standardized screw threads according to the UN system. Therefore, there is a need to specify the pitch of a screw shaft when a screw is being manufactured. The standardization of pitch and diameter has also reduced the cost of screw manufacturing. Nevertheless, screw threads are still expensive. The United Kingdom, Canada, and the United States have introduced a system for the calculation of screw pitch.
The pitch of a lead screw is the same as that of a lead screw. The diameter is 0.25 inches and the circumference is 0.79 inches. When calculating the mechanical advantage of a screw, divide the diameter by its pitch. The larger the pitch, the more threads the screw has, increasing its critical speed and stiffness. The pitch of a screw shaft is also proportional to the number of starts in the shaft.

Helix angle

The helix angle of a screw shaft is the angle formed between the circumference of the cylinder and its helix. Both of these angles must be equal to 90 degrees. The larger the lead angle, the smaller the helix angle. Some reference materials refer to angle B as the helix angle. However, the actual angle is derived from calculating the screw geometry. Read on for more information. Listed below are some of the differences between helix angles and lead angles.
High helix screws have a long lead. This length reduces the number of effective turns of the screw. Because of this, fine pitch screws are usually used for small movements. A typical example is a 16-mm x 5-inch screw. Another example of a fine pitch screw is a 12x2mm screw. It is used for small moves. This type of screw has a lower lead angle than a high-helix screw.
A screw’s helix angle refers to the relative angle of the flight of the helix to the plane of the screw axis. While screw helix angles are not often altered from the standard square pitch, they can have an effect on processing. Changing the helix angle is more common in two-stage screws, special mixing screws, and metering screws. When a screw is designed for this function, it should be able to handle the materials it is made of.
screwshaft

Size

The diameter of a screw is its diameter, measured from the head to the shaft. Screw diameters are standardized by the American Society of Mechanical Engineers. The diameters of screws range from 3/50 inches to 16 inches, and more recently, fractions of an inch have been added. However, shaft diameters may vary depending on the job, so it is important to know the right size for the job. The size chart below shows the common sizes for screws.
Screws are generally referred to by their gauge, which is the major diameter. Screws with a major diameter less than a quarter of an inch are usually labeled as #0 to #14 and larger screws are labeled as sizes in fractions of an inch. There are also decimal equivalents of each screw size. These measurements will help you choose the correct size for your project. The screws with the smaller diameters were not tested.
In the previous section, we described the different shaft sizes and their specifications. These screw sizes are usually indicated by fractions of an inch, followed by a number of threads per inch. For example, a ten-inch screw has a shaft size of 2” with a thread pitch of 1/4″, and it has a diameter of 2 inches. This screw is welded to a two-inch Sch. 40 pipe. Alternatively, it can be welded to a 9-inch O.A.L. pipe.
screwshaft

Shape

Screws come in a wide variety of sizes and shapes, from the size of a quarter to the diameter of a U.S. quarter. Screws’ main function is to hold objects together and to translate torque into linear force. The shape of a screw shaft, if it is round, is the primary characteristic used to define its use. The following chart shows how the screw shaft differs from a quarter:
The shape of a screw shaft is determined by 2 features: its major diameter, or distance from the outer edge of the thread on 1 side to the inner smooth surface of the shaft. These are generally 2 to 16 millimeters in diameter. Screw shafts can have either a fully threaded shank or a half-threaded shank, with the latter providing better stability. Regardless of whether the screw shaft is round or domed, it is important to understand the different characteristics of a screw before attempting to install it into a project.
The screw shaft’s diameter is also important to its application. The ball circle diameter refers to the distance between the center of 2 opposite balls in contact with the grooves. The root diameter, on the other hand, refers to the distance between the bottommost grooves of the screw shaft. These are the 2 main measurements that define the screw’s overall size. Pitch and nominal diameter are important measurements for a screw’s performance in a particular application.

Lubrication

In most cases, lubrication of a screw shaft is accomplished with grease. Grease is made up of mineral or synthetic oil, thickening agent, and additives. The thickening agent can be a variety of different substances, including lithium, bentonite, aluminum, and barium complexes. A common classification for lubricating grease is NLGI Grade. While this may not be necessary when specifying the type of grease to use for a particular application, it is a useful qualitative measure.
When selecting a lubricant for a screw shaft, the operating temperature and the speed of the shaft determine the type of oil to use. Too much oil can result in heat buildup, while too little can lead to excessive wear and friction. The proper lubrication of a screw shaft directly affects the temperature rise of a ball screw, and the life of the assembly. To ensure the proper lubrication, follow the guidelines below.
Ideally, a low lubrication level is appropriate for medium-sized feed stuff factories. High lubrication level is appropriate for larger feed stuff factories. However, in low-speed applications, the lubrication level should be sufficiently high to ensure that the screws run freely. This is the only way to reduce friction and ensure the longest life possible. Lubrication of screw shafts is an important consideration for any screw.

China Best Sales Fiber Laser Cutting Machine 5mm Stainless Steel Laser Cutting Machine with Good qualityChina Best Sales Fiber Laser Cutting Machine 5mm Stainless Steel Laser Cutting Machine with Good quality

China high quality Fiber Laser Marking Machine for Knife High Precision Equipment near me shop

Product Description

Fiber Laser Marking Machine

Product Description:
Fiber laser marking machine, it can mark metal and some hard plastic. Common mental and rare metal can be marked. such as iron, stainless steel, copper, brass, gold and sliver. Any letter and photo can be marked like number, words, dates, serial number, QR code and bar code.

1. Imported high-speed scHangZhou galvanometer from Germany
2. Photoelectric conversion efficiency, fiber laser
3. Long life, high marking speed, high quality output beam, high reliability, high precision
4. Can be integrated in the industrial production process.
5. Air cooling, Low power consumption

Product details:

Applicable Area:
Jewelry, crafts, jewelry, medicine, cosmetics industries, car and motorcycle parts industry, sanitary ware, stationery, clocks and watches, glasses industry, instrumentation industry, the electronic components industry, electrical appliances, communication products, key, knife industry. Widely used in stainless steel, iron, aluminum, copper, zinc, alloys and other metal materials and some non-metallic materials carving a variety of text, graphics, trademarks.

Applicable Materials:
It’s widely used in stainless steel, iron, aluminum, copper, zinc and other metal materials and some non-metallic materials carving a variety of text, graphics, trademarks.

Advantage:
1.The computer is HP brand.
2.High speed digital galvanometer.
3.Marking program and marking card are genuine.
4.The power switch is MEANWELL.
5.The painted body makes it shining and difficult to fade.

Product performance:

Model NO.

HSGQ-20W/30W/50W/100W

Wavelength

1064±10nm

Output power

20W/30W/50W/100W

Marking area

110*110/150*150/175*175/300mm(optional)

Marking depth

≤0.2mm(depending on material and marking area)

Marking speed

≥7000mm/s

Min.line width

0.01mm

Min.character size

0.15mm

Cooling

Air cooling

Location

Red location

Power supply

AC110V±10%Hz or AC220V±10%50Hz

Specifications:
1 Standard wall plug operation and high electrical efficiency
2 Air cooling
3 It can mark colorized
4 High quality focusable beam
5 High repetition rate
6 Optimized pulse duration
7 Exceptionally high reliability
8 Maintenance-free operation

Samples showing:

Our Services:
1.We will train you the technology at our factory for free.
2.Our engineers could serve you 24 hours online.
3.We will send you the video show you how to use the machine step by step.
4.Even our Engineers can speak English, strong support for service and training to customers.
5.Free maintenance.
6.24 months guarantee for whole machine.
7.Machine has been adjusted before delivery.

Package:

Company information:
ZheJiang  Holy Laser technology Co.LTD has worked hard to become the global leader in manufacturing of laser equipment. All our products has passed the CE, FCC, SGS, TUV and FDA special for American market. 2012, company has obtained 6 patents certificate for computer software technology. Holy laser has been in the laser business since established. We strive to update our technology in the direction of green, environment-friendly and energy saving. review the past Holy Laser won market recognition step by step.looking for ward the future, Holy Laser will continue to dedicate our company mission and ethnic spirit with you to open a new chapter in history.

Contact us:

 

What You Should Know About Axle Shafts

There are several things you should know about axle shafts. These include what materials they’re made of, how they’re constructed, and the signs of wear and tear. Read on to learn more about axle shafts and how to properly maintain them. Axle shafts are a crucial part of any vehicle. But how can you tell if 1 is worn out? Here are some tips that can help you determine whether it’s time to replace it.

Materials used for axle shafts

When it comes to materials used in axle shafts, there are 2 common types of materials. One is carbon fiber, which is relatively uncommon for linear applications. Carbon fiber shafting is produced by CZPT(r). The main benefit of carbon fiber shafting is its ultra-low weight. A carbon fiber shaft of 20mm diameter weighs just 0.17kg, as opposed to 2.46kg for a steel shaft of the same size.
The other type of material used in axle shafts is forged steel. This material is strong, but it is difficult to machine. The resulting material has residual stresses, voids, and hard spots that make it unsuitable for some applications. A forged steel shaft will not be able to be refinished to its original dimensions. In such cases, the shaft must be machined down to reduce the material’s hardness.
Alternatively, you can choose to purchase a through-hardened shaft. These types of axle shafts are suitable for light cars and those that use single bearings on their hub. However, the increased diameter of the axle shaft will result in less resistance to shock loads and torsional forces. For these applications, it is best to use medium-carbon alloy steel (MCA), which contains nickel and chromium. In addition, you may also need to jack up your vehicle to replace the axle shaft.
The spline features of the axle shaft must mate with the spline feature on the axle assembly. The spline feature has a slight curve that optimizes contact surface area and distribution of load. The process involves hobbing and rolling, and it requires special tooling to form this profile. However, it is important to note that an axle shaft with a cut spline will have a 30% smaller diameter than the corresponding 1 with an involute profile.
Another common material is the 300M alloy, which is a modified 4340 chromoly. This alloy provides additional strength, but is more prone to cracking. For this reason, this alloy isn’t suited for street-driven vehicles. Axle shafts made from this alloy are magnaflushed to detect cracks before they cause catastrophic failure. This heat treatment is not as effective as the other materials, but it is still a good choice for axle shafts.
Driveshaft

Construction

There are 3 basic types of axle shafts: fully floating, three-quarter floating, and semi-floating. Depending on how the shaft is used, the axles can be either stationary or fully floating. Fully floating axle shafts are most common, but there are exceptions. Axle shafts may also be floating or stationary, or they may be fixed. When they are stationary, they are known as non-floating axles.
Different alloys have different properties. High-carbon steels are harder than low-carbon steels, while medium-carbon steels are less ductile. Medium-carbon steel is often used in axle shafts. Some shafts contain additional metals, including silicon, nickel, and copper, for case hardening. High-carbon steels are preferred over low-carbon steels. Axle shafts with high carbon content often have better heat-treatability than OE ones.
A semi-floating axle shaft has a single bearing between the hub and casing, relieving the main shear stress on the shaft but must still withstand other stresses. A half shaft needs to withstand bending loads from side thrust during cornering while transmitting driving torque. A three-quarter floating axle shaft is typically fitted to commercial vehicles that are more capable of handling higher axle loads and torque. However, it is possible to replace or upgrade the axle shaft with a replacement axle shaft, but this will require jacking the vehicle and removing the studs.
A half-floating axle is an alternative to a fixed-length rear axle. This axle design is ideal for mid-size trucks. It supports the weight of the mid-size truck and may support mid-size trucks with high towing capacities. The axle housing supports the inner end of the axle and also takes up the end thrust from the vehicle’s tires. A three-quarter floating axle, on the other hand, is a complex type that is not as simple as a semi-floating axle.
Axle shafts are heavy-duty load-bearing components that transmit rotational force from the rear differential gearbox to the rear wheels. The half shaft and the axle casing support the road wheel. Below is a diagram of different forces that can occur in the axle assembly depending on operating conditions. The total weight of the vehicle’s rear can exert a bending action on the half shaft, and the overhanging section of the shaft can be subject to a shearing force.
Driveshaft

Symptoms of wear out

The constant velocity axle, also called the half shaft, transmits power from the transmission to the wheels, allowing the vehicle to move forward. When it fails, it can result in many problems. Here are 4 common symptoms of a bad CV axle:
Bad vibrations: If you notice any sort of abnormal vibration while driving, this may be a sign of axle damage. Vibrations may accompany a strange noise coming from under the vehicle. You may also notice tire wobble. It is important to repair this problem as it could be harmful to your car’s handling and comfort. A damaged axle is generally accompanied by other problems, including a weak braking response.
A creaking or popping sound: If you hear this noise when turning your vehicle, you probably have a worn out CV axle. When the CV joints lose their balance, the driveshaft is no longer supported by the U-joints. This can cause a lot of vibrations, which can reduce your vehicle’s comfort and safety. Fortunately, there are easy ways to check for worn CV axles.
CV joints: A CV joint is located at each end of the axle shaft. In front-wheel drive vehicles, there are 2 CV joints, 1 on each axle. The outer CV joint connects the axle shaft to the wheel and experiences more movement. In fact, the CV joints are only as good as the boot. The most common symptoms of a failed CV joint include clicking and popping noises while turning or when accelerating.
CV joint: Oftentimes, CV joints wear out half of the axle shaft. While repairing a CV joint is a viable repair, it is more expensive than replacing the axle. In most cases, you should replace the CV joint. Replacement will save you time and money. ACV joints are a vital part of your vehicle’s drivetrain. Even if they are worn, they should be checked if they are loose.
Unresponsive acceleration: The vehicle may be jerky, shuddering, or slipping. This could be caused by a bent axle. The problem may be a loose U-joint or center bearing, and you should have your vehicle inspected immediately by a qualified mechanic. If you notice jerkiness, have a mechanic check the CV joints and other components of the vehicle. If these components are not working properly, the vehicle may be dangerous.
Driveshaft

Maintenance

There are several points of concern regarding the maintenance of axle shafts. It is imperative to check the axle for any damage and to lubricate it. If it is clean, it may be lubricated and is working properly. If not, it will require replacement. The CV boots need to be replaced. A broken axle shaft can result in catastrophic damage to the transmission or even cause an accident. Fortunately, there are several simple ways to maintain the axle shaft.
In addition to oil changes, it is important to check the differential lube level. Some differentials need cleaning or repacking every so often. CZPT Moreno Valley, CA technicians know how to inspect and maintain axles, and they can help you determine if a problem is affecting your vehicle’s performance. Some common signs of axle problems include excessive vibrations, clunking, and a high-pitched howling noise.
If you’ve noticed any of these warning signs, contact your vehicle’s manufacturer. Most manufacturers offer service for their axles. If it’s too rusted or damaged, they’ll replace it for you for free. If you’re in doubt, you can take it to a service center for a repair. They’ll be happy to assist you in any aspect of your vehicle’s maintenance. It’s never too early to begin.
CZPT Moreno Valley, CA technicians are well-versed in the repair of axles and differentials. The CV joint, which connects the car’s transmission to the rear wheels, is responsible for transferring the power from the engine to the wheels. Aside from the CV joint, there are also protective boots on both ends of the axle shaft. The protective boots can tear with age or use. When they tear, they allow grease and debris to escape and get into the joint.
While the CV joint is the most obvious place to replace it, this isn’t a time to ignore this important component. Taking care of the CV joint will protect your car from costly breakdowns at the track. While servicing half shafts can help prevent costly replacement of CV joints, it’s best to do it once a season or halfway through the season. ACV joints are essential for your car’s safety and function.

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