Tag Archives: filling machine

China Custom China Direct Sales High Quality Bottled Mineral Water Filling Machine with Great quality

Product Description

Ace-filling Machine.

Ace-filling (HangZhou) Packaging Machinery Co., Ltd. is a professional manufacturer of liquid beverage packaging solutions. We supply water treatment, water filling production line, carbonated drink making filling production line, juice making filling production line, 5 gallon filling production line, labeling machine and shrink packing machine.

Product Description

ACE-Filling Water Filling Machine.

Bottled water equipment adopts the bottleneck drive technology to realize automatic flushing, filling, capping and other processes, with high degree of automation;Most of the electrical system parts of the filling machine are made of foreign advanced products, and the parts in contact with the liquid are made of high quality stainless steel material, which has the characteristics of wear-resisting, stability and low failure rate, and the product quality is at the advanced level.
 

Factory Layout-Pure Water Filling Line

Final Product

Equipment Type Automatic 
Bottle Type

PET round or square bottle

Volume 200 – 2000ml

Bottle diameter 50-115mm

Bottle height 160-320mm

Capacity (500ml) Up to 30000BPH
Your product mineral water/pure water/non-gas wine drink and so on.

Detailed Photos

Washing Part
 

Filling Part

Capping Part

Product Parameters

Model CGF8-8-3 CGF14-12-4 CGF18-18-6 CGF24-24-6 CGF32-32-8 CGF40-40-10
Capacity(for 500ml) 2000 3000-4000 6000-8000 8000-12000 13000-15000 16000-18000
Suitable bottle shapes PET circular or square
Bottle diameter(mm) 50-115mm
Bottle height (mm) 160-320mm
Compressor air 0.3-0.7Mpa
Washing meidium Aseptic water 
Rinsing pressure >0.06Mpa <0.2Mpa
Total power (KW) 4.4kw 4.4kw 4.4kw 5.2kw 6.2kw 7.8kw
Overall dimensions 2.3*1.9m 2.5*1.9m 2.8*2.15m 3.1*2.5m 3.8*2.8m 4.5*3.3m
Height  2.3m 2.5m 2.5m 2.5m 2.5m 2.6m
Weight(kg) 2500kg 3200kg 4000kg 4500kg 6500kg 8000kg

 

Recommend Products

 Bottle Water Filling                                  Carbonated Soft Drink Filling                                   Juice Tea Hot Filling
3-5 Gallon Barrel Water Filling                     3-10L Big Bottle Water Filling                                   Glass Bottle Filling
 

Company Profile

Production Process.

In the production process, we strictly control the quality of the product. It consists of 10 processes, including welding,drilling,bending,machining,assembling,bebugging&test and acceptance. After repeated testing, the practice finally put into use.

FAQ

Q:Are you a manufacturer or trading company?
A:We are a manufacturer in beverage machine field more than 10 years, located at Leyu town, HangZhou, 1.5 hours from ZheJiang ,1 hour from HangZhou by car. We will pick you up to visit our factory.

Q:Do you have any certification?
A:SGS,ISO,CE

Q:What about the delivery time?
A:Usually 45 Working days

Q:What about the machine’s capacity?
A:2000-30000 bottles in 500ml per hour.

Q:The after-sale service
A:24 months warranty. Solve basic questions by phone, email, , Wechat and video call. Engineer will go to buyer’s factory to install, test machines, and train buyer’s staff how to operate, maintain machines. Operating manuals will be sent with machine or by email.

Q:If our bottle size changes, can we just do some adjustment on machine according to our new bottle?
A:Yes.

Q: If I want to buy a machine, what information do I need to tell you, what information do you need from me?
A:1. What kind beverage you want to produce?
   2. What kind of bottle and cap you will use?
   3. Bottle volume? 250ml, 330ml, 500ml, 750ml, etc.?
   4. Producing speed requirement? How many bottles per hour?
   5. Raw water analysis report .
   6. Power supply.

Q:What kinds of product you supply?
A: Drink water/juice/carbonated drink filling line. 5 gallon/20L/ can beverage/glass bottle beverage filling line Water treatment system. Bottle blowing making machine. After packing system(label machine, PE film shrink packing machine, carton machine)

 

* Please do not hesitate to contact us if you want more details!

What You Should Know About Axle Shafts

There are several things you should know about axle shafts. These include what materials they’re made of, how they’re constructed, and the signs of wear and tear. Read on to learn more about axle shafts and how to properly maintain them. Axle shafts are a crucial part of any vehicle. But how can you tell if 1 is worn out? Here are some tips that can help you determine whether it’s time to replace it.

Materials used for axle shafts

When it comes to materials used in axle shafts, there are 2 common types of materials. One is carbon fiber, which is relatively uncommon for linear applications. Carbon fiber shafting is produced by CZPT(r). The main benefit of carbon fiber shafting is its ultra-low weight. A carbon fiber shaft of 20mm diameter weighs just 0.17kg, as opposed to 2.46kg for a steel shaft of the same size.
The other type of material used in axle shafts is forged steel. This material is strong, but it is difficult to machine. The resulting material has residual stresses, voids, and hard spots that make it unsuitable for some applications. A forged steel shaft will not be able to be refinished to its original dimensions. In such cases, the shaft must be machined down to reduce the material’s hardness.
Alternatively, you can choose to purchase a through-hardened shaft. These types of axle shafts are suitable for light cars and those that use single bearings on their hub. However, the increased diameter of the axle shaft will result in less resistance to shock loads and torsional forces. For these applications, it is best to use medium-carbon alloy steel (MCA), which contains nickel and chromium. In addition, you may also need to jack up your vehicle to replace the axle shaft.
The spline features of the axle shaft must mate with the spline feature on the axle assembly. The spline feature has a slight curve that optimizes contact surface area and distribution of load. The process involves hobbing and rolling, and it requires special tooling to form this profile. However, it is important to note that an axle shaft with a cut spline will have a 30% smaller diameter than the corresponding 1 with an involute profile.
Another common material is the 300M alloy, which is a modified 4340 chromoly. This alloy provides additional strength, but is more prone to cracking. For this reason, this alloy isn’t suited for street-driven vehicles. Axle shafts made from this alloy are magnaflushed to detect cracks before they cause catastrophic failure. This heat treatment is not as effective as the other materials, but it is still a good choice for axle shafts.
Driveshaft

Construction

There are 3 basic types of axle shafts: fully floating, three-quarter floating, and semi-floating. Depending on how the shaft is used, the axles can be either stationary or fully floating. Fully floating axle shafts are most common, but there are exceptions. Axle shafts may also be floating or stationary, or they may be fixed. When they are stationary, they are known as non-floating axles.
Different alloys have different properties. High-carbon steels are harder than low-carbon steels, while medium-carbon steels are less ductile. Medium-carbon steel is often used in axle shafts. Some shafts contain additional metals, including silicon, nickel, and copper, for case hardening. High-carbon steels are preferred over low-carbon steels. Axle shafts with high carbon content often have better heat-treatability than OE ones.
A semi-floating axle shaft has a single bearing between the hub and casing, relieving the main shear stress on the shaft but must still withstand other stresses. A half shaft needs to withstand bending loads from side thrust during cornering while transmitting driving torque. A three-quarter floating axle shaft is typically fitted to commercial vehicles that are more capable of handling higher axle loads and torque. However, it is possible to replace or upgrade the axle shaft with a replacement axle shaft, but this will require jacking the vehicle and removing the studs.
A half-floating axle is an alternative to a fixed-length rear axle. This axle design is ideal for mid-size trucks. It supports the weight of the mid-size truck and may support mid-size trucks with high towing capacities. The axle housing supports the inner end of the axle and also takes up the end thrust from the vehicle’s tires. A three-quarter floating axle, on the other hand, is a complex type that is not as simple as a semi-floating axle.
Axle shafts are heavy-duty load-bearing components that transmit rotational force from the rear differential gearbox to the rear wheels. The half shaft and the axle casing support the road wheel. Below is a diagram of different forces that can occur in the axle assembly depending on operating conditions. The total weight of the vehicle’s rear can exert a bending action on the half shaft, and the overhanging section of the shaft can be subject to a shearing force.
Driveshaft

Symptoms of wear out

The constant velocity axle, also called the half shaft, transmits power from the transmission to the wheels, allowing the vehicle to move forward. When it fails, it can result in many problems. Here are 4 common symptoms of a bad CV axle:
Bad vibrations: If you notice any sort of abnormal vibration while driving, this may be a sign of axle damage. Vibrations may accompany a strange noise coming from under the vehicle. You may also notice tire wobble. It is important to repair this problem as it could be harmful to your car’s handling and comfort. A damaged axle is generally accompanied by other problems, including a weak braking response.
A creaking or popping sound: If you hear this noise when turning your vehicle, you probably have a worn out CV axle. When the CV joints lose their balance, the driveshaft is no longer supported by the U-joints. This can cause a lot of vibrations, which can reduce your vehicle’s comfort and safety. Fortunately, there are easy ways to check for worn CV axles.
CV joints: A CV joint is located at each end of the axle shaft. In front-wheel drive vehicles, there are 2 CV joints, 1 on each axle. The outer CV joint connects the axle shaft to the wheel and experiences more movement. In fact, the CV joints are only as good as the boot. The most common symptoms of a failed CV joint include clicking and popping noises while turning or when accelerating.
CV joint: Oftentimes, CV joints wear out half of the axle shaft. While repairing a CV joint is a viable repair, it is more expensive than replacing the axle. In most cases, you should replace the CV joint. Replacement will save you time and money. ACV joints are a vital part of your vehicle’s drivetrain. Even if they are worn, they should be checked if they are loose.
Unresponsive acceleration: The vehicle may be jerky, shuddering, or slipping. This could be caused by a bent axle. The problem may be a loose U-joint or center bearing, and you should have your vehicle inspected immediately by a qualified mechanic. If you notice jerkiness, have a mechanic check the CV joints and other components of the vehicle. If these components are not working properly, the vehicle may be dangerous.
Driveshaft

Maintenance

There are several points of concern regarding the maintenance of axle shafts. It is imperative to check the axle for any damage and to lubricate it. If it is clean, it may be lubricated and is working properly. If not, it will require replacement. The CV boots need to be replaced. A broken axle shaft can result in catastrophic damage to the transmission or even cause an accident. Fortunately, there are several simple ways to maintain the axle shaft.
In addition to oil changes, it is important to check the differential lube level. Some differentials need cleaning or repacking every so often. CZPT Moreno Valley, CA technicians know how to inspect and maintain axles, and they can help you determine if a problem is affecting your vehicle’s performance. Some common signs of axle problems include excessive vibrations, clunking, and a high-pitched howling noise.
If you’ve noticed any of these warning signs, contact your vehicle’s manufacturer. Most manufacturers offer service for their axles. If it’s too rusted or damaged, they’ll replace it for you for free. If you’re in doubt, you can take it to a service center for a repair. They’ll be happy to assist you in any aspect of your vehicle’s maintenance. It’s never too early to begin.
CZPT Moreno Valley, CA technicians are well-versed in the repair of axles and differentials. The CV joint, which connects the car’s transmission to the rear wheels, is responsible for transferring the power from the engine to the wheels. Aside from the CV joint, there are also protective boots on both ends of the axle shaft. The protective boots can tear with age or use. When they tear, they allow grease and debris to escape and get into the joint.
While the CV joint is the most obvious place to replace it, this isn’t a time to ignore this important component. Taking care of the CV joint will protect your car from costly breakdowns at the track. While servicing half shafts can help prevent costly replacement of CV joints, it’s best to do it once a season or halfway through the season. ACV joints are essential for your car’s safety and function.

China Custom China Direct Sales High Quality Bottled Mineral Water Filling Machine   with Great qualityChina Custom China Direct Sales High Quality Bottled Mineral Water Filling Machine   with Great quality

China wholesaler 5L 10L CZPT Water Machine Drinking Pure Plastic Water Filling Machine near me supplier

Product Description

 

Ace-filling Machine.

Ace-filling (HangZhou) Packaging Machinery Co., Ltd. is a professional manufacturer of liquid beverage packaging solutions. We supply water treatment, water filling production line, carbonated drink making filling production line, juice making filling production line, 5 gallon filling production line, labeling machine and shrink packing machine.

Product Description

ACE-Filling Water Filling Machine.

Bottled water equipment adopts the bottleneck drive technology to realize automatic flushing, filling, capping and other processes, with high degree of automation;Most of the electrical system parts of the filling machine are made of foreign advanced products, and the parts in contact with the liquid are made of high quality stainless steel material, which has the characteristics of wear-resisting, stability and low failure rate, and the product quality is at the advanced level.
 

Factory Layout-Pure Water Filling Line

Final Product

Equipment Type Automatic 
Bottle Type

PET round or square bottle

Volume 3-10L

Bottle diameter 50-115mm

Capacity (5L) Up to 4500BPH
Your product mineral water/pure water/non-gas wine drink and so on.

Detailed Photos

Washing Part
 

Filling Part

Capping Part

Product Parameters

3-10L Rotary Type Big Bottle Water Filling Machine

Model CGF9-9-4 CGF12-12-4 CGF16-16-5 CGF20-20-6
Capacity(for 5L) 1000-1200BPH 2000-2200BPH 3000-3200BPH 4000-4500BPH
Suitable bottle shapes PET circular or square
Bottle diameter(mm) 50-115mm
Compressor air 0.3-0.7Mpa
Washing meidium Aseptic water 
Rinsing pressure >0.06Mpa <0.2Mpa
Total power (KW) 4.24 5.03 6.57 8.5
Overall dimensions 2.3*1.9m 2.5*1.9m 2.8*2.2m 4.7*3.2m
Height  2.3m 2.5m 2.5m 2.5m
Weight(kg) 2500kg 3500kg 4500kg 7000kg

 
3-10L Linear Type Big Bottle Water Filling Machine

Model CGF4-4-1 CGF8-8-1 CGF12-12-1
Capacity(for 5L) 400-500BPH 800-1000BPH 1200-1500BPH
Suitable bottle shapes PET circular or square
Bottle diameter(mm) 50-115mm
Compressor air 0.3-0.7Mpa
Washing meidium Aseptic water 
Rinsing pressure >0.06Mpa <0.2Mpa
Total power (KW) 2.5 3.2 4.3
Overall dimensions 5*1.2*1.9M 8*1.2*1.9M 12*1.2*1.9
Weight(kg) 2500 3000 4000

Recommend Products

        Bottle Water Filling                                                Juice Tea Hot Filling                       Carbonated Soft Drink Filling 

           3-5 Gallon Barrel Water Filling                            Glass Bottle Filling                                Can Filling   
 

Company Profile

Production Process.

In the production process, we strictly control the quality of the product. It consists of 10 processes, including welding,drilling,bending,machining,assembling,bebugging&test and acceptance. After repeated testing, the practice finally put into use.

FAQ

Q:Are you a manufacturer or trading company?
A:We are a manufacturer in beverage machine field more than 10 years, located at Leyu town, HangZhou, 1.5 hours from ZheJiang ,1 hour from HangZhou by car. We will pick you up to visit our factory.

Q:Do you have any certification?
A:SGS,ISO,CE

Q:What about the delivery time?
A:Usually 45 Working days

Q:What about the machine’s capacity?
A:2000-30000 bottles in 500ml per hour.

Q:The after-sale service
A:24 months warranty. Solve basic questions by phone, email, , Wechat and video call. Engineer will go to buyer’s factory to install, test machines, and train buyer’s staff how to operate, maintain machines. Operating manuals will be sent with machine or by email.

Q:If our bottle size changes, can we just do some adjustment on machine according to our new bottle?
A:Yes.

Q: If I want to buy a machine, what information do I need to tell you, what information do you need from me?
A:1. What kind beverage you want to produce?
   2. What kind of bottle and cap you will use?
   3. Bottle volume? 250ml, 330ml, 500ml, 750ml, etc.?
   4. Producing speed requirement? How many bottles per hour?
   5. Raw water analysis report .
   6. Power supply.

Q:What kinds of product you supply?
A: Drink water/juice/carbonated drink filling line. 5 gallon/20L/ can beverage/glass bottle beverage filling line Water treatment system. Bottle blowing making machine. After packing system(label machine, PE film shrink packing machine, carton machine)

 

* Please do not hesitate to contact us if you want more details!

What Is a Worm Gear Reducer?

If you have never seen a worm gear reducer before, you’re missing out! Learn more about these incredible gears and their applications by reading this article! In addition to worm gear reducers, learn about worms and how they’re made. You’ll also discover what types of machines can benefit from worm gears, such as rock crushers and elevators. The following information will help you understand what a worm gear reducer is and how to find 1 in your area.
worm shaft

Typical worm shaft

A typical worm has 2 shafts, 1 for advancing and 1 for receding, which form the axial pitch of the gear. Usually, there are 8 standard axial pitches, which establish a basic dimension for worm production and inspection. The axial pitch of the worm equals the circular pitch of the gear in the central plane and the master lead cam’s radial pitch. A single set of change gears and 1 master lead cam are used to produce each size of worm.
Worm gear is commonly used to manufacture a worm shaft. It is a reliable and efficient gear reduction system that does not move when the power is removed. Typical worm gears come in standard sizes as well as assisted systems. Manufacturers can be found online. Listed below are some common materials for worm gears. There are also many options for lubrication. The worm gear is typically made from case hardened steel or bronze. Non-metallic materials are also used in light-duty applications.
A self-locking worm gear prevents the worm from moving backwards. Typical worm gears are generally self-locking when the lead angle is less than 11 degrees. However, this feature can be detrimental to systems that require reverse sensitivity. If the lead angle is less than 4 degrees, back-driving is unlikely. However, if fail-safe protection is a prerequisite, back-driving worm gears must have a positive brake to avoid reverse movement.
Worm gears are often used in transmission applications. They are a more efficient way to reduce the speed of a machine compared to conventional gear sets. Their reduced speed is possible thanks to their low ratio and few components. Unlike conventional gear sets, worm gears require less maintenance and lower mechanical failure than a conventional gear set. While they require fewer parts, worm gears are also more durable than conventional gear sets.
There are 2 types of worm tooth forms. Convex and involute helicoids have different types of teeth. The former uses a straight line to intersect the involute worm generating line. The latter, on the other hand, uses a trapezoid based on the central cross section of the root. Both of these tooth forms are used in the production of worms. And they have various variations in pitch diameter.
worm shaft

Types of worms

Worms have several forms of tooth. For convenience in production, a trapezoid-based tooth form is used. Other forms include an involute helicoidal or a convolute worm generating a line. The following is a description of each type. All types are similar, and some may be preferred over others. Listed below are the 3 most common worm shaft types. Each type has its own advantages and disadvantages.
Discrete versus parallel axis: The design of a worm gear determines its ratio of torque. It’s a combination of 2 different metals – 1 for the worm and 1 for the wheel – which helps it absorb shock loads. Construction equipment and off-road vehicles typically require varying torques to maneuver over different terrain. A worm gear system can help them maneuver over uneven terrain without causing excessive wear.
Worm gear units have the highest ratio. The sliding action of the worm shaft results in a high self-locking torque. Depending on the angle of inclination and friction, a worm gear can reach up to 100:1! Worm gears can be made of different materials depending on their inclination and friction angle. Worm gears are also useful for gear reduction applications, such as lubrication or grinding. However, you should consider that heavier gears tend to be harder to reverse than lighter ones.
Metal alloy: Stainless steel, brass, and aluminum bronze are common materials for worm gears. All 3 types have unique advantages. A bronze worm gear is typically composed of a combination of copper, zinc, and tin. A bronze shaft is more corrosive than a brass one, but it is a durable and corrosion-resistant option. Metal alloys: These materials are used for both the worm wheel.
The efficiency of worm gears depends on the assembly conditions and the lubricant. A 30:1 ratio reduces the efficiency to 81:1%. A worm gear is more efficient at higher ratios than an helical gear, but a 30:1 ratio reduces the efficiency to 81%. A helical gear reduces speed while preserving torque to around 15% of the original speed. The difference in efficiency between worm gear and helical gear is about half an hour!

Methods of manufacturing worm shafts

Several methods of manufacturing worm shafts are available in the market. Single-pointed lathe tools or end mills are the most popular methods for manufacturing worms. These tools are capable of producing worms with different pressure angles depending on their diameter, the depth of thread, and the grinding wheel’s diameter. The diagram below shows how different pressure angles influence the profile of worms manufactured using different cutting tools.
The method for making worm shafts involves the process of establishing the proper outer diameter of a common worm shaft blank. This may include considering the number of reduction ratios in a family, the distance between the worm shaft and the gear set center, as well as the torques involved. These processes are also referred to as ‘thread assembly’. Each process can be further refined if the desired axial pitch can be achieved.
The axial pitch of a worm must match the circular pitch of the larger gear. This is called the pitch. The pitch diameter and axial pitch must be equal. Worms can be left-handed or right-handed. The lead, which refers to the distance a point on the thread travels during 1 revolution of the worm, is defined by its angle of tangent to the helix on the pitch of the cylinder.
Worm shafts are commonly manufactured using a worm gear. Worm gears can be used in different applications because they offer fine adjustment and high gear reduction. They can be made in both standard sizes and assisted systems. Worm shaft manufacturers can be found online. Alternatively, you can contact a manufacturer directly to get your worm gears manufactured. The process will take only a few minutes. If you are looking for a manufacturer of worm gears, you can browse a directory.
Worm gears are made with hardened metal. The worm wheel and gear are yellow in color. A compounded oil with rust and oxidation inhibitors is also used to make worm gears. These oils adhere to the shaft walls and make a protective barrier between the surfaces. If the compounded oil is applied correctly, the worm gear will reduce the noise in a motor, resulting in a smoother performance.
worm shaft

applications for worm gear reducers

Worm gears are widely used in power transmission applications, providing a compact, high reduction, low-speed drive. To determine the torque ratio of worm gears, a numerical model was developed that makes use of the equation of displacement compatibility and the influence coefficient method, which provides fast computing. The numerical model also incorporates bending deflections of the gear surfaces and the mating surfaces. It is based on the Boussinesq theory, which calculates local contact deformations.
Worm gears can be designed to be right or left-handed, and the worm can turn either clockwise or counter-clockwise. An internal helical gear requires the same hand to operate both parts. In contrast, an external helical gear must be operated by the opposite hand. The same principle applies to worm gears in other applications. The torque and power transferred can be large, but worm gears are able to cope with large reductions in both directions.
Worm gears are extremely useful in industrial machinery designs. They reduce noise levels, save space, and give machines extra precision and fast-stopping capabilities. Worm gears are also available in compact versions, making them ideal for hoisting applications. This type of gear reducer is used in industrial settings where space is an issue. Its smaller size and less noise makes it ideal for applications that need the machine to stop quickly.
A double-throated worm gear offers the highest load capacity while still remaining compact. The double-throated version features concave teeth on both worm and gear, doubling the contact area between them. Worm gears are also useful for low to moderate-horsepower applications, and their high ratios, high output torque, and significant speed reduction make them a desirable choice for many applications. Worm gears are also quieter than other types of gears, reducing the noise and vibrations that they cause.
Worm gears have numerous advantages over other types of gears. They have high levels of conformity and can be classified as a screw pair within a lower-pair gear family. Worm gears are also known to have a high degree of relative sliding. Worm gears are often made of hardened steel or phosphor-bronze, which provides good surface finish and rigid positioning. Worm gears are lubricated with special lubricants that contain surface-active additives. Worm gear lubrication is a mixed lubrication process and causes mild wear and tear.

China wholesaler 5L 10L CZPT Water Machine Drinking Pure Plastic Water Filling Machine   near me supplier China wholesaler 5L 10L CZPT Water Machine Drinking Pure Plastic Water Filling Machine   near me supplier