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China Custom Automatic Car Wet Wipe Cleaning Folding Machine Baby Wet Wipe Packing Machine Wet Tissue Making Machine with Great quality

Product Description

Automatic Car Wet Wipe Cleaning Folding Machine Baby Wet Wipe Packing Machine Wet Tissue Making machine

 

 


Wet wipes production line:
1.Control driving system:PLC,GOT operation interface,precision transmission by servo motor.
2.Unwinding mechanism:independent drive of unwinding device,automatic control of tension.
3.Folding and traction mechanism:various adjustable folding ways,synchronous transmission by servo traction.
4.Quantitative humidifying system:two sets of shower pipes,uniform humidifying in 2.5-4.0 times scope.
5.Rotary cutting-off system:cut off by rolling cutter synchronously,cutting length controlled precisely,flexible and easy adjustable nonwovens length.
6.Folding and conveying device:folded neatly by manipulators,synchronous and flexible transmission of wet wipes.
7.Bag making and forming device:tension of the film and width and height of packing bags can be adjustable automatically.
8.Packaging,cutting and sealing device:adopting ZheJiang Rufong vertical sealing technology,advanced horizontal sealing of Chinese mainland.The seal is firm and beautiful.
9.Safety guarantee system:Fixed,movable and closed preventive device,conforming to ISO14120:20571.

 

Applicable materials

Spunlace nonwoven,therbond,degradable non-woven fabrics,

wet strength paper etc

Specification of nonwovens Max W260mm,Φ1200mm
Applicable packing materials PET/PE BOPP CPP PET/AL and other hot sealable materials
Film rolling specification Max W230mm,Φ360mm
Size of wet wipes L:55-110mm W:30-60mm
Unfolded size L:110-220mm W:140-260mm
Packing size L:80-200mm W:40-70mm
Product capacity 80-200 bags/min
Source of air required 0.6-0.8Mpa,100L/min
Power AC220V 50/60Hz,8KW
Size of the whole machine L:4000mm,W:3000mm,H:2000mm
Machine net weight About 2200kg

 

 

Packaging & Shipping

1. Packaging:

Packed by standard import & export wooden cases or carton boxes.

2. Shipping:

By logistics; by automobile; by train; by shipping; by air etc.

 

Company Information

 

 

Our Services

1.We have more than15 years manufacture and export experience.
2.Exporting to all over the world,win high reputation among customers.
3.CE, ISO 9001 and Strict Production Xihu (West Lake) Dis.line to guarantee the high quality of our products.
4.Near the HangZhou port convenient for exporting.
5.Customer service staff 24 hours online,offer free technical support.
6.Factory and Competitive Price we offer.
7.Strong Research & Development technical team.
8.Various machinery to meet all your needs at our factory.
9.Engineers are available to CZPT the installation and take care of other problems.
10.We offer OEM&ODM service to meet all your requirements.

 

FAQ

1.Q:Are you trading company or manufacturer?
A:We are original equipment manufacturer.
2.Q:How long is your delivery time?
A:It is according to the model and quantity.Generally it is 3-5 days if the product are in stock.It will be 15-30 days if you want to customize the product.
3.Q:Do you provide samples? ls it free or extra?
A:Yes,we could offer you the sample.But it’s not free.
You need to pay for the sample and the cost of freight.
4.Q:What is your terms of payment?
A:We accept T/T,Westerm Union,Money Gram,Paypal,etc.
Payment 

How to Calculate Stiffness, Centering Force, Wear and Fatigue Failure of Spline Couplings

There are various types of spline couplings. These couplings have several important properties. These properties are: Stiffness, Involute splines, Misalignment, Wear and fatigue failure. To understand how these characteristics relate to spline couplings, read this article. It will give you the necessary knowledge to determine which type of coupling best suits your needs. Keeping in mind that spline couplings are usually spherical in shape, they are made of steel.
splineshaft

Involute splines

An effective side interference condition minimizes gear misalignment. When 2 splines are coupled with no spline misalignment, the maximum tensile root stress shifts to the left by 5 mm. A linear lead variation, which results from multiple connections along the length of the spline contact, increases the effective clearance or interference by a given percentage. This type of misalignment is undesirable for coupling high-speed equipment.
Involute splines are often used in gearboxes. These splines transmit high torque, and are better able to distribute load among multiple teeth throughout the coupling circumference. The involute profile and lead errors are related to the spacing between spline teeth and keyways. For coupling applications, industry practices use splines with 25 to 50-percent of spline teeth engaged. This load distribution is more uniform than that of conventional single-key couplings.
To determine the optimal tooth engagement for an involved spline coupling, Xiangzhen Xue and colleagues used a computer model to simulate the stress applied to the splines. The results from this study showed that a “permissible” Ruiz parameter should be used in coupling. By predicting the amount of wear and tear on a crowned spline, the researchers could accurately predict how much damage the components will sustain during the coupling process.
There are several ways to determine the optimal pressure angle for an involute spline. Involute splines are commonly measured using a pressure angle of 30 degrees. Similar to gears, involute splines are typically tested through a measurement over pins. This involves inserting specific-sized wires between gear teeth and measuring the distance between them. This method can tell whether the gear has a proper tooth profile.
The spline system shown in Figure 1 illustrates a vibration model. This simulation allows the user to understand how involute splines are used in coupling. The vibration model shows 4 concentrated mass blocks that represent the prime mover, the internal spline, and the load. It is important to note that the meshing deformation function represents the forces acting on these 3 components.
splineshaft

Stiffness of coupling

The calculation of stiffness of a spline coupling involves the measurement of its tooth engagement. In the following, we analyze the stiffness of a spline coupling with various types of teeth using 2 different methods. Direct inversion and blockwise inversion both reduce CPU time for stiffness calculation. However, they require evaluation submatrices. Here, we discuss the differences between these 2 methods.
The analytical model for spline couplings is derived in the second section. In the third section, the calculation process is explained in detail. We then validate this model against the FE method. Finally, we discuss the influence of stiffness nonlinearity on the rotor dynamics. Finally, we discuss the advantages and disadvantages of each method. We present a simple yet effective method for estimating the lateral stiffness of spline couplings.
The numerical calculation of the spline coupling is based on the semi-analytical spline load distribution model. This method involves refined contact grids and updating the compliance matrix at each iteration. Hence, it consumes significant computational time. Further, it is difficult to apply this method to the dynamic analysis of a rotor. This method has its own limitations and should be used only when the spline coupling is fully investigated.
The meshing force is the force generated by a misaligned spline coupling. It is related to the spline thickness and the transmitting torque of the rotor. The meshing force is also related to the dynamic vibration displacement. The result obtained from the meshing force analysis is given in Figures 7, 8, and 9.
The analysis presented in this paper aims to investigate the stiffness of spline couplings with a misaligned spline. Although the results of previous studies were accurate, some issues remained. For example, the misalignment of the spline may cause contact damages. The aim of this article is to investigate the problems associated with misaligned spline couplings and propose an analytical approach for estimating the contact pressure in a spline connection. We also compare our results to those obtained by pure numerical approaches.

Misalignment

To determine the centering force, the effective pressure angle must be known. Using the effective pressure angle, the centering force is calculated based on the maximum axial and radial loads and updated Dudley misalignment factors. The centering force is the maximum axial force that can be transmitted by friction. Several published misalignment factors are also included in the calculation. A new method is presented in this paper that considers the cam effect in the normal force.
In this new method, the stiffness along the spline joint can be integrated to obtain a global stiffness that is applicable to torsional vibration analysis. The stiffness of bearings can also be calculated at given levels of misalignment, allowing for accurate estimation of bearing dimensions. It is advisable to check the stiffness of bearings at all times to ensure that they are properly sized and aligned.
A misalignment in a spline coupling can result in wear or even failure. This is caused by an incorrectly aligned pitch profile. This problem is often overlooked, as the teeth are in contact throughout the involute profile. This causes the load to not be evenly distributed along the contact line. Consequently, it is important to consider the effect of misalignment on the contact force on the teeth of the spline coupling.
The centre of the male spline in Figure 2 is superposed on the female spline. The alignment meshing distances are also identical. Hence, the meshing force curves will change according to the dynamic vibration displacement. It is necessary to know the parameters of a spline coupling before implementing it. In this paper, the model for misalignment is presented for spline couplings and the related parameters.
Using a self-made spline coupling test rig, the effects of misalignment on a spline coupling are studied. In contrast to the typical spline coupling, misalignment in a spline coupling causes fretting wear at a specific position on the tooth surface. This is a leading cause of failure in these types of couplings.
splineshaft

Wear and fatigue failure

The failure of a spline coupling due to wear and fatigue is determined by the first occurrence of tooth wear and shaft misalignment. Standard design methods do not account for wear damage and assess the fatigue life with big approximations. Experimental investigations have been conducted to assess wear and fatigue damage in spline couplings. The tests were conducted on a dedicated test rig and special device connected to a standard fatigue machine. The working parameters such as torque, misalignment angle, and axial distance have been varied in order to measure fatigue damage. Over dimensioning has also been assessed.
During fatigue and wear, mechanical sliding takes place between the external and internal splines and results in catastrophic failure. The lack of literature on the wear and fatigue of spline couplings in aero-engines may be due to the lack of data on the coupling’s application. Wear and fatigue failure in splines depends on a number of factors, including the material pair, geometry, and lubrication conditions.
The analysis of spline couplings shows that over-dimensioning is common and leads to different damages in the system. Some of the major damages are wear, fretting, corrosion, and teeth fatigue. Noise problems have also been observed in industrial settings. However, it is difficult to evaluate the contact behavior of spline couplings, and numerical simulations are often hampered by the use of specific codes and the boundary element method.
The failure of a spline gear coupling was caused by fatigue, and the fracture initiated at the bottom corner radius of the keyway. The keyway and splines had been overloaded beyond their yield strength, and significant yielding was observed in the spline gear teeth. A fracture ring of non-standard alloy steel exhibited a sharp corner radius, which was a significant stress raiser.
Several components were studied to determine their life span. These components include the spline shaft, the sealing bolt, and the graphite ring. Each of these components has its own set of design parameters. However, there are similarities in the distributions of these components. Wear and fatigue failure of spline couplings can be attributed to a combination of the 3 factors. A failure mode is often defined as a non-linear distribution of stresses and strains.

China Custom Automatic Car Wet Wipe Cleaning Folding Machine Baby Wet Wipe Packing Machine Wet Tissue Making Machine   with Great qualityChina Custom Automatic Car Wet Wipe Cleaning Folding Machine Baby Wet Wipe Packing Machine Wet Tissue Making Machine   with Great quality

China Professional Auto-Splicing Wet Tissue Folding and Packing Making Machine Baby Wet Wipe Machine near me manufacturer

Product Description

Auto-splicing Wet Tissue Folding And Packing Making Machine Wet Wipe Machine 

GP-2035C full auto duouble channel wet wipe folding and packing machine for 5-30pcs/pack,with auto changing tissue,packing film and label,Double reciprocating

Product Description

Products type:5-30sheet/pack

Production flow: raw material – splicing mechanism- tension & shortage mechanism- auto web CZPT mechanism- slitting into 2 lanes- folding mechanism- wetting- wipes length cutting- cross folding- combine into packing system- die cutting- labeling- central sealing – edge sealing- finished products.

1-Production capacity: 700-900 pcs/min.
2-Non-woven max Dia :1100mm
3-Non-woven max Width :500mm
4-Packing film max Dia: 380mm
5-Packing film max Width: 420mm
6-Packing max Length:100-180mm (settable via touch screen)
7-Packing max Width:50-85mm  (adjustable)
8-Packing max Height:10-50mm  (adjustable)
9-Edge seal packing type:reciprocate heating seal
10-Drive mode:Full Servo Motor Drive
11-Controller:Mitsubishi FX-5U + orientation module
12-Packing speed:30-90 pack/min (up to wipes quantity setting)
13-Operation interfce:7 inch LCD
14-Non-woven Supply system: Servo motor
15-Cutter system:Servo motor
16-Folding system:Servo motor
17-Catching system:Servo motor
18-Finished products delivery:Servo motor / variable frequency motor
19-Combine system:variable frequency motor
20-Film system:Servo motor
21-Edge seal system:Servo motor
22-Feeding system:Servo motor
23-Label sticker system:Servo motor
24-Die cut system:Servo motor
25-Edge seal save protection system:Torque overload stop protection
26-Air compressor require:0.5-0.8Mpa  0.01m3/min
27-Electric:380VAC  50/60HZ 
28-Power:23KW
29-Machine dimension:9200×1300×1800mm (L×W×H)
30-Standard printer:The thermal type code printer

Detailed Photos

Packaging & Shipping

 

 

Company Profile

Champions Corporation is professionally manufacturing and supplying all raw materials for disposable hygiene products and also including comprehensive consulting for the hygiene machinery project.

Wet tissue paper making machine, our factory have more than 20 years development history, we are professional on all kinds of tissue paper processing machines including Toilet Paper and Kitchen Towel Rewinding Machine, Facial Tissue Making Machine, Hand Towel Folding Machine, Napkin Machine, Pocket Tissue Machine and relevant cutting machine and packing machine. 

Quality first and client first are always the objects we peruse.
Hope to start a bright future with you!
 

Our Advantages

 

Professional Engineer

Our factory is more than 20 years, we witness the development of tissue paper processing machines.

As a result, we have a lot of experienced engineers, to design machine according to client’s requirement, and make sure each machine working perfectly.

We persue good machine quality, we keep research new technology and upgrade the machine better and better.

 

Professional Sales

As we have our own factory, our sales knows the machine very clearly, we can explain every details no matter you are familiar or not to these machines.

We give professional solutions to meet different client’s requirements. You will always find 1 happy solution to start your business here.

And we welcome clients visit our factory, and we will give you transportation tips before you come, and arrange car to pick you from train station or airport.

 

Good After-sales Service

Customers’ satisfaction is always our best feedback, we put client in the first place. We have 24 online service, 7 days. And we always give fast response to solve your confusion.

During all machine lifetime, we guarantee good after-sales service. Machine is high value product which can use for years, no matter you meet machine small problems or you need to buy machine spare parts, you can come to us. You buy our machine, you have our back on.

 

 

FAQ

1. Are you factory manufacturer?
A: Yes, we are factory manufacturer, our factory history has been more than 20 years, and welcome to visit my factory when you come to China. 

2. How long is your Warranty?
A: Our machine warranty is ONE year guarantee but machine after-sales service is all machine lifetime. 
Within ONE year warranty, for the main machine spare parts like PLC, Motor have damage not by manmade, we will courier the spare parts immediately for free.(not including easy-wear spare parts like blade)
After ONE year warranty, we will still provide after-sales service, but if need to courier spare parts, client needs to cover the cost.

3. What about the machine installation?
A: All our machine will testing before shipping, and the testing cost is for free, then we take apart the machine to several packages for shipping. We have engineer overseas service, if you don’t have any machine experience, we can send engineer to your place to install the machine and train your workers, for this service, client need to cover its cost. 

4. What’s the payment terms?
A: 30% deposit by T/T, and pay the balance after machine testing before shipment by T/T.

5. What’s the delivery time?
A: Almost all the machine start production after ordered, so machine delivery time is about 60 days, for urgent needs please check with sales if have ready stock or make it faster.

How to Choose the Right Worm Shaft

You might be curious to know how to choose the right Worm Shaft. In this article, you will learn about worm modules with the same pitch diameter, Double-thread worm gears, and Self-locking worm drive. Once you have chosen the proper Worm Shaft, you will find it easier to use the equipment in your home. There are many advantages to selecting the right Worm Shaft. Read on to learn more.
worm shaft

Concave shape

The concave shape of a worm’s shaft is an important characteristic for the design of a worm gearing. Worm gearings can be found in a wide range of shapes, and the basic profile parameters are available in professional and firm literature. These parameters are used in geometry calculations, and a selection of the right worm gearing for a particular application can be based on these requirements.
The thread profile of a worm is defined by the tangent to the axis of its main cylinder. The teeth are shaped in a straight line with a slightly concave shape along the sides. It resembles a helical gear, and the profile of the worm itself is straight. This type of gearing is often used when the number of teeth is greater than a certain limit.
The geometry of a worm gear depends on the type and manufacturer. In the earliest days, worms were made similar to simple screw threads, and could be chased on a lathe. During this time, the worm was often made with straight-sided tools to produce threads in the acme plane. Later, grinding techniques improved the thread finish and reduced distortions resulting from hardening.
When a worm gearing has multiple teeth, the pitch angle is a key parameter. A greater pitch angle increases efficiency. If you want to increase the pitch angle without increasing the number of teeth, you can replace a worm pair with a different number of thread starts. The helix angle must increase while the center distance remains constant. A higher pitch angle, however, is almost never used for power transmissions.
The minimum number of gear teeth depends on the angle of pressure at zero gearing correction. The diameter of the worm is d1, and is based on a known module value, mx or mn. Generally, larger values of m are assigned to larger modules. And a smaller number of teeth is called a low pitch angle. In case of a low pitch angle, spiral gearing is used. The pitch angle of the worm gear is smaller than 10 degrees.
worm shaft

Multiple-thread worms

Multi-thread worms can be divided into sets of one, two, or 4 threads. The ratio is determined by the number of threads on each set and the number of teeth on the apparatus. The most common worm thread counts are 1,2,4, and 6. To find out how many threads you have, count the start and end of each thread and divide by two. Using this method, you will get the correct thread count every time.
The tangent plane of a worm’s pitch profile changes as the worm moves lengthwise along the thread. The lead angle is greatest at the throat, and decreases on both sides. The curvature radius r” varies proportionally with the worm’s radius, or pitch angle at the considered point. Hence, the worm leads angle, r, is increased with decreased inclination and decreases with increasing inclination.
Multi-thread worms are characterized by a constant leverage between the gear surface and the worm threads. The ratio of worm-tooth surfaces to the worm’s length varies, which enables the wormgear to be adjusted in the same direction. To optimize the gear contact between the worm and gear, the tangent relationship between the 2 surfaces is optimal.
The efficiency of worm gear drives is largely dependent on the helix angle of the worm. Multiple thread worms can improve the efficiency of the worm gear drive by as much as 25 to 50% compared to single-thread worms. Worm gears are made of bronze, which reduces friction and heat on the worm’s teeth. A specialized machine can cut the worm gears for maximum efficiency.

Double-thread worm gears

In many different applications, worm gears are used to drive a worm wheel. These gears are unique in that the worm cannot be reversed by the power applied to the worm wheel. Because of their self-locking properties, they can be used to prevent reversing motion, although this is not a dependable function. Applications for worm gears include hoisting equipment, elevators, chain blocks, fishing reels, and automotive power steering. Because of their compact size, these gears are often used in applications with limited space.
Worm sets typically exhibit more wear than other types of gears, and this means that they require more limited contact patterns in new parts. Worm wheel teeth are concave, making it difficult to measure tooth thickness with pins, balls, and gear tooth calipers. To measure tooth thickness, however, you can measure backlash, a measurement of the spacing between teeth in a gear. Backlash can vary from 1 worm gear to another, so it is important to check the backlash at several points. If the backlash is different in 2 places, this indicates that the teeth may have different spacing.
Single-thread worm gears provide high speed reduction but lower efficiency. A multi-thread worm gear can provide high efficiency and high speed, but this comes with a trade-off in terms of horsepower. However, there are many other applications for worm gears. In addition to heavy-duty applications, they are often used in light-duty gearboxes for a variety of functions. When used in conjunction with double-thread worms, they allow for a substantial speed reduction in 1 step.
Stainless-steel worm gears can be used in damp environments. The worm gear is not susceptible to rust and is ideal for wet and damp environments. The worm wheel’s smooth surfaces make cleaning them easy. However, they do require lubricants. The most common lubricant for worm gears is mineral oil. This lubricant is designed to protect the worm drive.
worm shaft

Self-locking worm drive

A self-locking worm drive prevents the platform from moving backward when the motor stops. A dynamic self-locking worm drive is also possible but does not include a holding brake. This type of self-locking worm drive is not susceptible to vibrations, but may rattle if released. In addition, it may require an additional brake to keep the platform from moving. A positive brake may be necessary for safety.
A self-locking worm drive does not allow for the interchangeability of the driven and driving gears. This is unlike spur gear trains that allow both to interchange positions. In a self-locking worm drive, the driving gear is always engaged and the driven gear remains stationary. The drive mechanism locks automatically when the worm is operated in the wrong manner. Several sources of information on self-locking worm gears include the Machinery’s Handbook.
A self-locking worm drive is not difficult to build and has a great mechanical advantage. In fact, the output of a self-locking worm drive cannot be backdriven by the input shaft. DIYers can build a self-locking worm drive by modifying threaded rods and off-the-shelf gears. However, it is easier to make a ratchet and pawl mechanism, and is significantly less expensive. However, it is important to understand that you can only drive 1 worm at a time.
Another advantage of a self-locking worm drive is the fact that it is not possible to interchange the input and output shafts. This is a major benefit of using such a mechanism, as you can achieve high gear reduction without increasing the size of the gear box. If you’re thinking about buying a self-locking worm gear for a specific application, consider the following tips to make the right choice.
An enveloping worm gear set is best for applications requiring high accuracy and efficiency, and minimum backlash. Its teeth are shaped differently, and the worm’s threads are modified to increase surface contact. They are more expensive to manufacture than their single-start counterparts, but this type is best for applications where accuracy is crucial. The worm drive is also a great option for heavy trucks because of their large size and high-torque capacity.

China Professional Auto-Splicing Wet Tissue Folding and Packing Making Machine Baby Wet Wipe Machine   near me manufacturer China Professional Auto-Splicing Wet Tissue Folding and Packing Making Machine Baby Wet Wipe Machine   near me manufacturer