Auto-splicing Wet Tissue Folding And Packing Making Machine Wet Wipe Machine
GP-2035C full auto duouble channel wet wipe folding and packing machine for 5-30pcs/pack,with auto changing tissue,packing film and label,Double reciprocating
Production flow: raw material – splicing mechanism- tension & shortage mechanism- auto web CZPT mechanism- slitting into 2 lanes- folding mechanism- wetting- wipes length cutting- cross folding- combine into packing system- die cutting- labeling- central sealing – edge sealing- finished products.
1-Production capacity: 700-900 pcs/min.
2-Non-woven max Dia :1100mm
3-Non-woven max Width :500mm
4-Packing film max Dia: 380mm
5-Packing film max Width: 420mm
6-Packing max Length:100-180mm (settable via touch screen)
7-Packing max Width:50-85mm (adjustable)
8-Packing max Height:10-50mm (adjustable)
9-Edge seal packing type:reciprocate heating seal
10-Drive mode:Full Servo Motor Drive
11-Controller:Mitsubishi FX-5U + orientation module
12-Packing speed:30-90 pack/min (up to wipes quantity setting)
13-Operation interfce:7 inch LCD
14-Non-woven Supply system: Servo motor
15-Cutter system:Servo motor
16-Folding system:Servo motor
17-Catching system:Servo motor
18-Finished products delivery:Servo motor / variable frequency motor
19-Combine system:variable frequency motor
20-Film system:Servo motor
21-Edge seal system:Servo motor
22-Feeding system:Servo motor
23-Label sticker system:Servo motor
24-Die cut system:Servo motor
25-Edge seal save protection system:Torque overload stop protection
26-Air compressor require:0.5-0.8Mpa 0.01m3/min
29-Machine dimension:9200×1300×1800mm (L×W×H)
30-Standard printer:The thermal type code printer
Packaging & Shipping
Champions Corporation is professionally manufacturing and supplying all raw materials for disposable hygiene products and also including comprehensive consulting for the hygiene machinery project.
Wet tissue paper making machine, our factory have more than 20 years development history, we are professional on all kinds of tissue paper processing machines including Toilet Paper and Kitchen Towel Rewinding Machine, Facial Tissue Making Machine, Hand Towel Folding Machine, Napkin Machine, Pocket Tissue Machine and relevant cutting machine and packing machine.
Quality first and client first are always the objects we peruse.
Hope to start a bright future with you!
Our factory is more than 20 years, we witness the development of tissue paper processing machines.
As a result, we have a lot of experienced engineers, to design machine according to client’s requirement, and make sure each machine working perfectly.
We persue good machine quality, we keep research new technology and upgrade the machine better and better.
As we have our own factory, our sales knows the machine very clearly, we can explain every details no matter you are familiar or not to these machines.
We give professional solutions to meet different client’s requirements. You will always find 1 happy solution to start your business here.
And we welcome clients visit our factory, and we will give you transportation tips before you come, and arrange car to pick you from train station or airport.
Good After-sales Service
Customers’ satisfaction is always our best feedback, we put client in the first place. We have 24 online service, 7 days. And we always give fast response to solve your confusion.
During all machine lifetime, we guarantee good after-sales service. Machine is high value product which can use for years, no matter you meet machine small problems or you need to buy machine spare parts, you can come to us. You buy our machine, you have our back on.
1. Are you factory manufacturer?
A: Yes, we are factory manufacturer, our factory history has been more than 20 years, and welcome to visit my factory when you come to China.
2. How long is your Warranty?
A: Our machine warranty is ONE year guarantee but machine after-sales service is all machine lifetime.
Within ONE year warranty, for the main machine spare parts like PLC, Motor have damage not by manmade, we will courier the spare parts immediately for free.(not including easy-wear spare parts like blade)
After ONE year warranty, we will still provide after-sales service, but if need to courier spare parts, client needs to cover the cost.
3. What about the machine installation?
A: All our machine will testing before shipping, and the testing cost is for free, then we take apart the machine to several packages for shipping. We have engineer overseas service, if you don’t have any machine experience, we can send engineer to your place to install the machine and train your workers, for this service, client need to cover its cost.
4. What’s the payment terms?
A: 30% deposit by T/T, and pay the balance after machine testing before shipment by T/T.
5. What’s the delivery time?
A: Almost all the machine start production after ordered, so machine delivery time is about 60 days, for urgent needs please check with sales if have ready stock or make it faster.
How to Choose the Right Worm Shaft
You might be curious to know how to choose the right Worm Shaft. In this article, you will learn about worm modules with the same pitch diameter, Double-thread worm gears, and Self-locking worm drive. Once you have chosen the proper Worm Shaft, you will find it easier to use the equipment in your home. There are many advantages to selecting the right Worm Shaft. Read on to learn more.
The concave shape of a worm’s shaft is an important characteristic for the design of a worm gearing. Worm gearings can be found in a wide range of shapes, and the basic profile parameters are available in professional and firm literature. These parameters are used in geometry calculations, and a selection of the right worm gearing for a particular application can be based on these requirements.
The thread profile of a worm is defined by the tangent to the axis of its main cylinder. The teeth are shaped in a straight line with a slightly concave shape along the sides. It resembles a helical gear, and the profile of the worm itself is straight. This type of gearing is often used when the number of teeth is greater than a certain limit.
The geometry of a worm gear depends on the type and manufacturer. In the earliest days, worms were made similar to simple screw threads, and could be chased on a lathe. During this time, the worm was often made with straight-sided tools to produce threads in the acme plane. Later, grinding techniques improved the thread finish and reduced distortions resulting from hardening.
When a worm gearing has multiple teeth, the pitch angle is a key parameter. A greater pitch angle increases efficiency. If you want to increase the pitch angle without increasing the number of teeth, you can replace a worm pair with a different number of thread starts. The helix angle must increase while the center distance remains constant. A higher pitch angle, however, is almost never used for power transmissions.
The minimum number of gear teeth depends on the angle of pressure at zero gearing correction. The diameter of the worm is d1, and is based on a known module value, mx or mn. Generally, larger values of m are assigned to larger modules. And a smaller number of teeth is called a low pitch angle. In case of a low pitch angle, spiral gearing is used. The pitch angle of the worm gear is smaller than 10 degrees.
Multi-thread worms can be divided into sets of one, two, or 4 threads. The ratio is determined by the number of threads on each set and the number of teeth on the apparatus. The most common worm thread counts are 1,2,4, and 6. To find out how many threads you have, count the start and end of each thread and divide by two. Using this method, you will get the correct thread count every time.
The tangent plane of a worm’s pitch profile changes as the worm moves lengthwise along the thread. The lead angle is greatest at the throat, and decreases on both sides. The curvature radius r” varies proportionally with the worm’s radius, or pitch angle at the considered point. Hence, the worm leads angle, r, is increased with decreased inclination and decreases with increasing inclination.
Multi-thread worms are characterized by a constant leverage between the gear surface and the worm threads. The ratio of worm-tooth surfaces to the worm’s length varies, which enables the wormgear to be adjusted in the same direction. To optimize the gear contact between the worm and gear, the tangent relationship between the 2 surfaces is optimal.
The efficiency of worm gear drives is largely dependent on the helix angle of the worm. Multiple thread worms can improve the efficiency of the worm gear drive by as much as 25 to 50% compared to single-thread worms. Worm gears are made of bronze, which reduces friction and heat on the worm’s teeth. A specialized machine can cut the worm gears for maximum efficiency.
Double-thread worm gears
In many different applications, worm gears are used to drive a worm wheel. These gears are unique in that the worm cannot be reversed by the power applied to the worm wheel. Because of their self-locking properties, they can be used to prevent reversing motion, although this is not a dependable function. Applications for worm gears include hoisting equipment, elevators, chain blocks, fishing reels, and automotive power steering. Because of their compact size, these gears are often used in applications with limited space.
Worm sets typically exhibit more wear than other types of gears, and this means that they require more limited contact patterns in new parts. Worm wheel teeth are concave, making it difficult to measure tooth thickness with pins, balls, and gear tooth calipers. To measure tooth thickness, however, you can measure backlash, a measurement of the spacing between teeth in a gear. Backlash can vary from 1 worm gear to another, so it is important to check the backlash at several points. If the backlash is different in 2 places, this indicates that the teeth may have different spacing.
Single-thread worm gears provide high speed reduction but lower efficiency. A multi-thread worm gear can provide high efficiency and high speed, but this comes with a trade-off in terms of horsepower. However, there are many other applications for worm gears. In addition to heavy-duty applications, they are often used in light-duty gearboxes for a variety of functions. When used in conjunction with double-thread worms, they allow for a substantial speed reduction in 1 step.
Stainless-steel worm gears can be used in damp environments. The worm gear is not susceptible to rust and is ideal for wet and damp environments. The worm wheel’s smooth surfaces make cleaning them easy. However, they do require lubricants. The most common lubricant for worm gears is mineral oil. This lubricant is designed to protect the worm drive.
Self-locking worm drive
A self-locking worm drive prevents the platform from moving backward when the motor stops. A dynamic self-locking worm drive is also possible but does not include a holding brake. This type of self-locking worm drive is not susceptible to vibrations, but may rattle if released. In addition, it may require an additional brake to keep the platform from moving. A positive brake may be necessary for safety.
A self-locking worm drive does not allow for the interchangeability of the driven and driving gears. This is unlike spur gear trains that allow both to interchange positions. In a self-locking worm drive, the driving gear is always engaged and the driven gear remains stationary. The drive mechanism locks automatically when the worm is operated in the wrong manner. Several sources of information on self-locking worm gears include the Machinery’s Handbook.
A self-locking worm drive is not difficult to build and has a great mechanical advantage. In fact, the output of a self-locking worm drive cannot be backdriven by the input shaft. DIYers can build a self-locking worm drive by modifying threaded rods and off-the-shelf gears. However, it is easier to make a ratchet and pawl mechanism, and is significantly less expensive. However, it is important to understand that you can only drive 1 worm at a time.
Another advantage of a self-locking worm drive is the fact that it is not possible to interchange the input and output shafts. This is a major benefit of using such a mechanism, as you can achieve high gear reduction without increasing the size of the gear box. If you’re thinking about buying a self-locking worm gear for a specific application, consider the following tips to make the right choice.
An enveloping worm gear set is best for applications requiring high accuracy and efficiency, and minimum backlash. Its teeth are shaped differently, and the worm’s threads are modified to increase surface contact. They are more expensive to manufacture than their single-start counterparts, but this type is best for applications where accuracy is crucial. The worm drive is also a great option for heavy trucks because of their large size and high-torque capacity.