ISUZU GIGA Clutch Release Bearing:
The clutch release bearing is installed between the clutch and the transmission. The release bearing seat is loosely sleeved on the tubular extension of the first shaft bearing cover of the transmission. The release bearing can make the release lever move axially along the clutch output shaft while rotating. The clutch can engage smoothly, release gently, reduce wear, and extend the service life of the clutch and the entire driveline.
Working principle of clutch release bearing: The clutch release bearing is installed between the clutch and the transmission. The release bearing seat is loosely sleeved on the tubular extension of the first shaft bearing cover of the transmission. The return spring keeps the shoulder of the release bearing against the release fork. , And back to the final position, maintain a gap of about 3 ~ 4mm with the end of the separation lever (separation finger). The clutch release bearing operates synchronously with the clutch pressure plate, the release lever and the engine crankshaft, and the release fork can only move axially along the clutch output shaft. It is obviously not possible to use the release fork to dial the release lever. The release bearing can make the release lever side The rotating side moves axially along the clutch output shaft, thereby ensuring that the clutch can be smoothly engaged, the separation is soft, the wear is reduced, and the service life of the clutch and the entire drive train is extended.
Truck Spare Parts For ISUZU:
New Giga,VC46,Forward, F-Series, FRR210 FRR190,M600,M100,KV600, KV100,ELF NKR, ELF NPR150 NQR175 NMR130 NLR130,ELF NKR 2006 ELF NPR 2006,GIGA CXZ EXR,ROCKY CXZ CVR EXR,ROCKY FTR FSR,NPR120,NPR115,NPR 2016.
Related Product Catalogue & Factory Pictures:
Q: How much does a truck cost?
A: It depends on different models and different specs.
Q: How do I get a quotation?
A: We will answer your inquiry within 48 hours after you reach out to us by email or phone call.
Q: How long is your delivery time?
A: In general, it will take 40 to 70 days after receiving your advance payment. The specific delivery time varies with different models and the quantity of your order.
Q: What is your terms of delivery?
A: EXW , FOB and CIF
Q: What is your shipping arrangement?
A: By container, bulk carrier, ro-ro etc.
Q: Do you provide customized service?
A: Yes, our engineer can design the appropriate data after you send us your requirement.
Q: Do you have after-sales service?
A: All of our models come with a warranty. Different parts have different warranty periods.
We are the most professional manufacturer and distributors of CZPT truck in China. We are specializing in QINGLING CHINA CZPT chassis, special purpose trucks, and CZPT spare parts. Nowadays QINGLING CHINA CZPT has established a complete process manufacturing chain from rough, parts and assembly manufacturing to vehicle assembly.
1. Warranty Period
We provide you with 24 months or 50,000 kilometers warranty service.
Please use genuine parts of QingLing CZPT Motors during maintenance and repair of the vehicle. QingLing CZPT Motors will not bear any responsibility for direct or indirect losses caused by the use of non-genuine parts.
2. Technical Support
We provide global technical support, our specialist technicians will provide the appropriate response to your needs in record time just when you need it.
CIMC VECHICLE Was Founded By CIMC Group. CIMC have its own production C & C brand truck. Other heavy truck CIMC produces the truck body, more than 2, 000 kinds of truck body for different transportation purpose. The truck chassis cooperates with ISUZU, FAW, XIHU (WEST LAKE) DIS.FENG DFAC, SHACMAN, SINOTRUK, FOTON, BEI BEN, JAC, CAMC, ZheJiang HYUNDAI, SAIC-Iveco and so on, include all truck chassis brand production in China. There is strategic cooperation between CIMC and CHINA ISUZU.
Brief Introduction Of China ISUZU:
CHINA CZPT was established in accordance with Qingling Motors Group’s requirements for global market management. Our business has been adhering to Qingling’s high-quality service and philosophy. Our primary activity is the selling of Qingling CZPT Chassis, modified trucks for various purposes based on Qingling CZPT Chassis, and spare parts to the customers all over the world. Our products have been currently sold and exported to the Philippines, Japan, South Korea, Germany, Peru, South Africa, Chile, Costa Rica, Jamaica and other countries. At the same time, we continue to develop into new overseas markets.
China CZPT insists and focuses on the main business of Qingling CZPT commercial trucks, sticking to the development philosophy of “assisting more people to use world-class commercial vehicles”, while also emphasizing international collaboration and specially modified vehicle strategy.
Faced with fierce competition in the automotive industry, continuous improvements of emissions, fuel consumption, and other regulations, the profound changes in the industry brought about by new energy, IOV, and intelligence, as well as the challenges posed by the continued decline in profitability of major commercial truck companies. China CZPT actively accept changes, improving product competitiveness through technological innovation, and focusing on the development of specially modified vehicles based on Qingling CZPT Chassis.
On 1 side, we are optimizing the traditional fuel vehicle sector, strengthening high-quality supply, and constantly enhancing the technical content of special vehicles which Qingling CZPT vehicle modified to adapt to the demand structure’s changes properly. On the other side, we actively promote the development of special vehicles with Qingling Isuzu’s new energy vehicle chassis modifications. We have 2 major platforms with 3 generations of product development under our belt, as well as 11 pure electric vehicles.
China CZPT faces the international market, competes on a quality-based and differentiated basis, and implements new ideas, takes on new actions, and strives to build a first-class domestic and internationally renowned comprehensive automobile trading industry group with a never-slack mental state and an indomitable attitude of striving to enter a new era.
CIMC VEHICLES SALES CO., LTD.
Address: 8floor, Cimc Plaza, No. 10 West HangZhou Rd, HangZhou, ZheJiang , China
Worm Gear Motors
Worm gear motors are often preferred for quieter operation because of the smooth sliding motion of the worm shaft. Unlike gear motors with teeth, which may click as the worm turns, worm gear motors can be installed in a quiet area. In this article, we will talk about the CZPT whirling process and the various types of worms available. We’ll also discuss the benefits of worm gear motors and worm wheel.
In the case of a worm gear, the axial pitch of the ring pinion of the corresponding revolving worm is equal to the circular pitch of the mating revolving pinion of the worm gear. A worm with 1 start is known as a worm with a lead. This leads to a smaller worm wheel. Worms can work in tight spaces because of their small profile.
Generally, a worm gear has high efficiency, but there are a few disadvantages. Worm gears are not recommended for high-heat applications because of their high level of rubbing. A full-fluid lubricant film and the low wear level of the gear reduce friction and wear. Worm gears also have a lower wear rate than a standard gear. The worm shaft and worm gear is also more efficient than a standard gear.
The worm gear shaft is cradled within a self-aligning bearing block that is attached to the gearbox casing. The eccentric housing has radial bearings on both ends, enabling it to engage with the worm gear wheel. The drive is transferred to the worm gear shaft through bevel gears 13A, 1 fixed at the ends of the worm gear shaft and the other in the center of the cross-shaft.
In a worm gearbox, the pinion or worm gear is centered between a geared cylinder and a worm shaft. The worm gear shaft is supported at either end by a radial thrust bearing. A gearbox’s cross-shaft is fixed to a suitable drive means and pivotally attached to the worm wheel. The input drive is transferred to the worm gear shaft 10 through bevel gears 13A, 1 of which is fixed to the end of the worm gear shaft and the other at the centre of the cross-shaft.
Worms and worm wheels are available in several materials. The worm wheel is made of bronze alloy, aluminum, or steel. Aluminum bronze worm wheels are a good choice for high-speed applications. Cast iron worm wheels are cheap and suitable for light loads. MC nylon worm wheels are highly wear-resistant and machinable. Aluminum bronze worm wheels are available and are good for applications with severe wear conditions.
When designing a worm wheel, it is vital to determine the correct lubricant for the worm shaft and a corresponding worm wheel. A suitable lubricant should have a kinematic viscosity of 300 mm2/s and be used for worm wheel sleeve bearings. The worm wheel and worm shaft should be properly lubricated to ensure their longevity.
A multi-start worm gear screw jack combines the benefits of multiple starts with linear output speeds. The multi-start worm shaft reduces the effects of single start worms and large ratio gears. Both types of worm gears have a reversible worm that can be reversed or stopped by hand, depending on the application. The worm gear’s self-locking ability depends on the lead angle, pressure angle, and friction coefficient.
A single-start worm has a single thread running the length of its shaft. The worm advances 1 tooth per revolution. A multi-start worm has multiple threads in each of its threads. The gear reduction on a multi-start worm is equal to the number of teeth on the gear minus the number of starts on the worm shaft. In general, a multi-start worm has 2 or 3 threads.
Worm gears can be quieter than other types of gears because the worm shaft glides rather than clicking. This makes them an excellent choice for applications where noise is a concern. Worm gears can be made of softer material, making them more noise-tolerant. In addition, they can withstand shock loads. Compared to gears with toothed teeth, worm gears have a lower noise and vibration rate.
CZPT whirling process
The CZPT whirling process for worm shafts raises the bar for precision gear machining in small to medium production volumes. The CZPT whirling process reduces thread rolling, increases worm quality, and offers reduced cycle times. The CZPT LWN-90 whirling machine features a steel bed, programmable force tailstock, and five-axis interpolation for increased accuracy and quality.
Its 4,000-rpm, 5-kW whirling spindle produces worms and various types of screws. Its outer diameters are up to 2.5 inches, while its length is up to 20 inches. Its dry-cutting process uses a vortex tube to deliver chilled compressed air to the cutting point. Oil is also added to the mixture. The worm shafts produced are free of undercuts, reducing the amount of machining required.
Induction hardening is a process that takes advantage of the whirling process. The induction hardening process utilizes alternating current (AC) to cause eddy currents in metallic objects. The higher the frequency, the higher the surface temperature. The electrical frequency is monitored through sensors to prevent overheating. Induction heating is programmable so that only certain parts of the worm shaft will harden.
Common tangent at an arbitrary point on both surfaces of the worm wheel
A worm gear consists of 2 helical segments with a helix angle equal to 90 degrees. This shape allows the worm to rotate with more than 1 tooth per rotation. A worm’s helix angle is usually close to 90 degrees and the body length is fairly long in the axial direction. A worm gear with a lead angle g has similar properties as a screw gear with a helix angle of 90 degrees.
The axial cross section of a worm gear is not conventionally trapezoidal. Instead, the linear part of the oblique side is replaced by cycloid curves. These curves have a common tangent near the pitch line. The worm wheel is then formed by gear cutting, resulting in a gear with 2 meshing surfaces. This worm gear can rotate at high speeds and still operate quietly.
A worm wheel with a cycloid pitch is a more efficient worm gear. It reduces friction between the worm and the gear, resulting in greater durability, improved operating efficiency, and reduced noise. This pitch line also helps the worm wheel engage more evenly and smoothly. Moreover, it prevents interference with their appearance. It also makes worm wheel and gear engagement smoother.
Calculation of worm shaft deflection
There are several methods for calculating worm shaft deflection, and each method has its own set of disadvantages. These commonly used methods provide good approximations but are inadequate for determining the actual worm shaft deflection. For example, these methods do not account for the geometric modifications to the worm, such as its helical winding of teeth. Furthermore, they overestimate the stiffening effect of the gearing. Hence, efficient thin worm shaft designs require other approaches.
Fortunately, several methods exist to determine the maximum worm shaft deflection. These methods use the finite element method, and include boundary conditions and parameter calculations. Here, we look at a couple of methods. The first method, DIN 3996, calculates the maximum worm shaft deflection based on the test results, while the second one, AGMA 6022, uses the root diameter of the worm as the equivalent bending diameter.
The second method focuses on the basic parameters of worm gearing. We’ll take a closer look at each. We’ll examine worm gearing teeth and the geometric factors that influence them. Commonly, the range of worm gearing teeth is 1 to four, but it can be as large as twelve. Choosing the teeth should depend on optimization requirements, including efficiency and weight. For example, if a worm gearing needs to be smaller than the previous model, then a small number of teeth will suffice.